• 제목/요약/키워드: Mass Balancing

검색결과 91건 처리시간 0.024초

유전 알고리즘을 이용한 회전기계의 최적 현장평형잡이 (Optimum Field Balancing of Ratating Machinery Using Genetic Algorithm)

  • 최원호;양보석;주호진
    • 대한기계학회논문집A
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    • 제20권6호
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    • pp.1819-1826
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    • 1996
  • This paper present the claculating method of optimum correction mass within permissible vibration linits for ratating machinery in two-plane field balancing. Basic technique of this method is based on influence coefficient method, and grphic vector composition that the resultant of two influence vectors obtained by trial mass have to be equilibrium with initial vibration vector in the each correction plane. Genetic algorithm which is a search algorithm based on the mechanism of natural selection and natural genetics is sued for vector composition, and SUMT method is used to objective function which seeks optimum correction mass for balancing a rotor.

유전 알고리즘을 이용한 회전기계의 최적 평형잡이 (Optimum Balancing of Rotating Machinery Using Genetic Algorithm)

  • 주호진;최원호;양보석
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1995년도 추계학술대회 학술발표 논문집
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    • pp.195-202
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    • 1995
  • This paper presents the calculating method of optimum correction mass within permissible vibration limits for rotating machinery in two-plane field balancing. Basic technique of this method based on influence coefficient method, is graphic vector composition that the resultant of two influence vectors obtained by trial mass have to be equilibrium with initial vibration vector in the each correction plane. Genetic algorithm which is a search algorithm based on the mechanics of natural selection and natural genetics is used for vector composition, and SUMT method is used to objective function which seeks optimum correction mass for balancing a rotor.

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영향계수법을 이용한 고속 스핀들의 밸런싱에 관한 연구 (A Study on Balancing of High Speed Spindle using Influence Coefficient Method)

  • 구자함;김인환;허남수
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.104-110
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    • 2012
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

최적화기법을 이용한 고속 탄성회전체의 밸런싱 (An Optimal Correction Balancing of A High-Speed Flexible Rotor)

  • 이용복;이동수;최동훈
    • 대한기계학회논문집
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    • 제19권6호
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    • pp.1402-1410
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    • 1995
  • An influence coefficient method with an optimal correction balancing algorithm is developed for balancing a high-speed flexible rotor system. Conventional flexible balancing algorithms such as least square and weighted least square algorithms may not satisfy allowable residual vibration levels in certain speed ranges, while the optimal correction balancing method can be more effective in controlling vibration levels in a target speed. Related analyses were reviewed and applied to a test rig to show the effectiveness of the optimal correction balancing method.

고속 스핀들의 동적거동과 밸런싱 해석 (Analysis of Dynamic Behavior and Balancing of High Speed Spindle)

  • 구자함;권순구;김종순
    • 한국산학기술학회논문지
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    • 제18권1호
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    • pp.238-244
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    • 2017
  • 공작기계 응용에 있어서 고속 및 고효율 가공의 추세는 스핀들의 고속화를 지속적으로 요구하고 있다. 내장형 모터를 장착한 스핀들은 가공시스템의 구조를 단순하게 한다. 하지만 로터에는 불평형 질량에 의해 진동이 발생하며, 이를 제거하기 위한 밸런싱 작업은 필수적이다. 이 논문에서는 내장형 모터를 장착한 고속 스핀들의 동적거동을 해석하였다. 불평형 질량, 베어링 강성, 회전 속도의 변화에 따른 휘돌림 궤적을 해석하였고, 이를 저감시키는 방법을 모색하였다. 또한 Timoshenko 빔 요소를 적용하여 스핀들-베어링 시스템을 모델링하고, 영향 계수법을 적용하여 밸런싱 과정을 시뮬레이션 하였다. 스핀들의 경우, 불평형 하중이 작용할 때, 베어링 지지점에서 가장 작은 휘돌림 궤적이 나타났으며, 양단에서 가장 큰 휘돌림 궤적을 나타내었다. 스핀들의 회전속도가 증가함에 따라 스핀들 선단에서의 휘돌림 궤적도 증가하였다. 베어링의 강성이 커짐에 따라 휘돌림 궤적 또한 증가하였다. 밸런싱 전, 후의 휘돌림 궤적 반경은 최대 73%까지 감소함을 확인할 수 있었다. 이러한 연구 결과는 CNC 자동선반의 스핀들 고속화에 중요한 정보를 제공하고 있다.

CNC 자동선반 고속 스핀들의 밸런싱에 관한 연구 (A Study on Balancing of High-speed Spindle of CNC Automatic Lathe)

  • 김태종;구자함;이시복;김문생
    • 한국소음진동공학회논문집
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    • 제19권11호
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    • pp.1214-1221
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    • 2009
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, balancing procedure was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

자동차 Differential gear case 불평형 교정을 위한 balancing 장치설계 및 측정에 관한 연구 (A Study on the Design and Measurement of a Balancing Device for Unbalance Correction of Differential Gear Case in Automobile)

  • 장태환;권진욱;엄지현;김정아;김태규
    • 열처리공학회지
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    • 제33권6호
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    • pp.303-309
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    • 2020
  • A vehicle's differential gear is a device designed to allow the vehicle's outer wheels to turn faster than the inner wheels when turning on a curve. The differential gear case is the main component of the differential gear system, which is composed of ring gear, pinion gear and side gear, and is fastened by pinion shaft pins. The differential gear case rotates when the vehicle is running, so balancing calibration is very important. In this study, a balancing machine that can diagnose and correct the differential gear case and mass imbalance of various rotating bodies was designed. The differential gear case was rotated at high speed to accurately diagnose the location and value of the unbalanced mass, and it was designed to be balanced and corrected by removing the unbalanced mass by drilling. After calibration, it was confirmed that the unbalanced value of all the measured samples was reduced to less than 180g.mm, and the unbalance reduction ratio was improved to 60~70%.

링크모션 메커니즘의 기구학적 분석 및 다이나믹 발란싱 테크닉 (Kinematic Analysis and Dynamic Balancing Technique in a Link-Motion Mechanism)

  • 서진성
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.498-502
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    • 2004
  • In a link-motion mechanism, numerous links are interconnected and each link executes a constrained motion at a high speed. Due to the complicated constrained motions of the constituent links, dynamic unbalance forces and moments are generated and transmitted to the main frame. Therefore unwanted vibration is produced. This degrades productivity and precise work. Based on constrained multi-body dynamics, the kinematic analysis is carried out to enable design changes to be made. This will provide the fundamental information for significantly reducing dynamic unbalance forces and moments which are transmitted to the main frame. In this work, a link-motion punch press is selected as an example of a link-motion mechanism. To calculate the mass and inertia properties of every link comprising a link-motion punch press, 3-dimensional CAD software is utilized. The main issue in this work is to eliminate the first-order unbalance force and moment in a link-motion punch press. The mass, moment of inertia link length, location of the mass center in each link have a great impact on the degree of dynamic balancing which can be achieved maximally. Achieving good dynamic balancing in a link motion punch press is quite essential fur reliable operation at high speed.

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진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교평가 (The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery)

  • 오승태;유무상;봉석근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.314-320
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    • 2014
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external keyphasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.

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진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교 평가 (The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery)

  • 오승태;유무상;봉석근
    • 한국소음진동공학회논문집
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    • 제25권2호
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    • pp.101-107
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    • 2015
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external KeyPhasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.