• Title/Summary/Keyword: Manufacturing planning

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Advanced Planning and Scheduling (APS) System Implementation for Semiconductor Manufacturing : A Case at Korean Semiconductor Manufacturing Company (반도체 제조를 위한 고도화 계획 및 일정 관리 시스템 구축 : 국내 반도체 업체 사례)

  • Lim, Seung-Kil;Shin, Yong-Ho
    • IE interfaces
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    • v.20 no.3
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    • pp.277-287
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    • 2007
  • Semiconductor manufacturing is one of the most complex and capital-intensive processes composed of several hundreds of operations. In today’s competitive business environments, it is more important than ever before to manage manufacturing process effectively to achieve better performances in terms of customer satisfaction and productivity than those of competitors. So, many semiconductor manufacturing companies implement advanced planning and scheduling (APS) system as a management tool for the complex semiconductor manufacturing process. In this study, we explain roles of production planning and scheduling in semiconductor manufacturing and principal factors that make the production planning and scheduling more difficult. We describe the APS system implementation project at Korean semiconductor manufacturing company in terms of key issues with realistic samples.

An integrated framwork for a cellular manufacturing system (셀 생산 시스템의 통합 구조)

  • 이노성;임춘우
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.89-92
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    • 1997
  • The objective of this paper is to provide an alternative framework for the integration of process planning and scheduling in cellular manufacturing. The concept of an integrated cellular manufacturing system is defined and the system architecture is presented. In an integrated cellular manufacturing system, there are three modules : the process planning module, the manufacturing-cell design module, and the cell-scheduling module. For each module, the tasks and their activities are explained.

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Combination of Feature-Based Extraction Process and Manufacturing Resource for Distributed Process Planning (분산공정계획을 위한 특징형상 기반 추출 공정 및 가공자원 조합)

  • Oh, Ick Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.141-151
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    • 2013
  • Process planning can be defined as determining detailed methods by which parts can be manufactured from the initial to the finished stage. Process planning starts with determining the manufacturing process based on the geometric shape of the part and the machines and tools required for performing this process. Distributed process planning enables production planning to be performed easily by combining the extracted process and various manufacturing resources such as operations and tools. This study proposes an algorithm to determine the process for a feature-based model and to combine manufacturing resources for the process and implements a distributed process planning system.

A Study on Real-Time Planning System in Multi Progress Planning Environment (다중 공정 계획 환경하의 실시간 계획 반영 시스템에 관한 연구)

  • Lee, Dae-Hyung;Kim, Young-Sup;Kim, Jung-Hoon
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.5
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    • pp.547-553
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    • 2008
  • Multi Progress Planning System problem in a multi-stage manufacturing system have a complexity and peculiarity different from other kinds of production system. World leading company has invested much cost and effort into a Real-Time Planning System and intelligent manufacturing field to obtain their own competitiveness. Especially Real-Time Planning System for ship production process as a part of intelligence for a shipyard. Real-Time Planning System, simulation based system, or virtual manufacturing system is an approach to achieve a such goal. It is expected that the Real-Time Planning System will contribute to the improvement of the productivity in working process at a shipyard. Also, This Real-Time Planning System will optimize the entire shipbuilding process in a multi progress planning environment for the delivery.

Integrated Process Planning with Scheduling System in Cellular Manufacturing

  • Leem, Choon-Woo;Kim, Young-Il;Kim, Wong-Joong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.27-36
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    • 1996
  • The objective of this paper is to outline an integrated cellular manufacturing system (ICMS) which integrates process planning and scheduling in the cellular manufacturing environment. It combines design systems with manufacturing systems in batch production. Furthermore, it is developed to overcome the difficulties that exist in the current manufacturing practices.

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A Process Planning System for Machining of Dies for Auto-Body Production-Operation Planning and NC Code Post-Processing

  • Dongmok Sheen;Lee, Chang-Ho;Noh, Sang-Do;Lee, Kiwoo
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.69-78
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    • 2001
  • This paper presents a process and operation planning system and an NC code post-processor for effective machining of press dies for production of cars. Based on the machining feature, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor adjusts feedrates along the tool path to reduce machining time while maintaining the quality. The adjustment rule is selected based on the machining load estimated by virtual machining.

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A Study on the relations among the Feature, Function, and Manufacturing Process to integrate the Part Design and Process Planning in the Early Design Stage. (제품개발 초기단계의 제품설계와 공정설계의 통합을 위한 특징형상과 의도기능 및 가공 공정간의 상관 관계에 관한 연구)

  • 임진승;김용세
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.540-545
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    • 2002
  • The tight integration of the part design and process planning is very effective to high quality product development and cost effective manufacturing. Moreover, the integration in the early design stage, that is, the integration of the conceptual design and the conceptual process planning may take a big impact with the forecasting the alternative of the design and manufacturing. In this paper, the real field parts are studied about the relations among the Feature, Function, and Manufacturing Process taking the style of reverse engineering method, to found the base of the systematic computer system for the integrated product design and manufacturing process planning.

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CAD/CAPP System based on Manufacturing Feature Recognition (제조특징인식에 의한 CAD/CAPP 시스템)

  • Cho, Kyu-Kab;Kim, Suk-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.105-115
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    • 1991
  • This paper describes an integrated CAD and CAPP system for prismatic parts of injection mold which generates a complete process plan automatically from CAD data of a part without human intervention. This system employs Auto CAD as a CAD model and GS-CAPP as an automatic process planning system for injection mold. The proposed CAD/CAPP system consists of three modules such as CAD data conversion module, manufacturing feature recognition module, and CAD/CAPP interface module. CAD data conversion module transforms design data of AutoCAD into three dimensional part data. Manufacturing feature recognition module extracts specific manufacturing features of a part using feature recognition rule base. Each feature can be recognized by combining geometry, position and size of the feature. CAD/CAPP interface module links manufacturing feature codes and other head data to automatic process planning system. The CAD/CAPP system can improve the efficiency of process planning activities and reduce the time required for process planning. This system can provide a basis for the development of part feature based design by analyzing manufacturing features.

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Generative Process Planning through Feature Recognition (특징형상 인식을 통한 창성적 자동 공정계획 수립 - 복합특징형상 분류를 중심을 -)

  • 이현찬;이재현
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.274-282
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    • 1998
  • A feature is a local shape of a product directly related to the manufacturing process. The feature plays a role of the bridge connecting CAD and CAM. In the process planning for he CAM, information on manufacturing is required. To get the a manufacturing information from CAD dat, we need to recognize features. Once features are recognized, they are used as an input for the process planning. In this paper, we thoroughly investigate the composite features, which are generated by interacting simple features. The simple features in the composite feature usually have precedence relation in terms of process sequence. Based on the reason for the precedence relation, we classify the composite features for the process planning. In addition to the precedence relation, approach direction is used as an input for the process planning. In the process planning, the number of set-up orientations are minimized whole process sequence for the features are generated. We propose a process planning algorithm based on the topological sort and breadth-first search of graphs. The algorithn is verified using sample products.

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A Process Planning System for Machining of Dies for Auto-Body Production (자동차 차체금형 가공용 공정계획 시스템)

  • 신동목;이창호;이기우
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.108-115
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    • 2000
  • This paper presents a variant type process planning system for machining of dies for auto-body production. Through the analysis of dies and their manufacturing processes, the authors categorized the press dies into 15 groups according to the similarity of machining features. After critically reviewing current manufacturing procedures, a standard process plan was defined for each group. The authors present MP3D the process planning system built on the standard process plan database, and show how they apply it at the die manufacturing plant of an automobile company. MP3D is expected to reduce major losses in machining such as reworking caused by mistakenly uncut features and eventually to help to accumulate the knowledge of operators. The operation sheet MP3D produces is also used in monitoring the progress of manufacturing of dies. This paper explains the whole development cycle of a process planning system from process analysis to application so that it can help readers to develop and apply a process planning system to their machine shops.

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