• Title/Summary/Keyword: Manufacturing Quality Control

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E-quality control: A support vector machines approach

  • Tseng, Tzu-Liang (Bill);Aleti, Kalyan Reddy;Hu, Zhonghua;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • v.3 no.2
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    • pp.91-101
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    • 2016
  • The automated part quality inspection poses many challenges to the engineers, especially when the part features to be inspected become complicated. A large quantity of part inspection at a faster rate should be relied upon computerized, automated inspection methods, which requires advanced quality control approaches. In this context, this work uses innovative methods in remote part tracking and quality control with the aid of the modern equipment and application of support vector machine (SVM) learning approach to predict the outcome of the quality control process. The classifier equations are built on the data obtained from the experiments and analyzed with different kernel functions. From the analysis, detailed outcome is presented for six different cases. The results indicate the robustness of support vector classification for the experimental data with two output classes.

A Study on the manufacturing process using the sensitivity analysis of stochastic network (감도분석에 의한 제조공정연구)

  • 박기주
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.63
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    • pp.65-77
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    • 2001
  • A more technical perspective is needed in estimating the effect of the Manufacturing Process for improving the Productivity, there are many statistical evaluation methods, convenience sampling, frequencies, histogram, QC seven tools, control chart etc. It is more important for the companies to use six sigma to reduce defective and improve the process control than the technical definition as a disciplined quantitative approach for improvement of process control and a new way of quality innovation. Process network analysis is a technique which has the potentiality for a wide use to improve the manufacturing process which other techniques can't be used to analyze effectively. It has some problems to analyze the process with feedback loops. The branch probabilities during quality inspections depend upon the number of times the product has been rejected. This paper presents how to improve the manufacturing process by statistical process control using branch probabilities, Moment Generating Function(MGF) and Sensitivity Equation.

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A Conceptual Thesis on the Quality and Quality Control under Recent Manufacturing Environment (최근 기업 여건 하(下)의 품질 및 품질관리에 대한 개념정립에 관한 고찰)

  • Jeon, Tae Bo
    • Journal of Industrial Technology
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    • v.11
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    • pp.125-133
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    • 1991
  • A study to synthesize the recent concept and significance of quality and quality control has been performed in this paper. With understanding the recent market and manufacturing environment, we first discuss the significance of quality from the system view point. Then the existing definitions of quality have been rigourously examined and some significant features embeded in them have been derived. Through this examination, we specifically address "endless-effort for improvement" with three key elements required for successful implementation in quality control programs. Taguchi's quadratic loss function with regard to the addressed quality concept has also been discussed. Finally, we conclude this study with providing a view toward the development of new models.

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A Study on the Standardization of the Software Manufacturing (Software Manufacturing의 표준화에 관한 연구)

  • 박영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.5 no.7
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    • pp.49-58
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    • 1982
  • To secure a good quality computer program, the software manufacturing procedure is carefully studied into 2 categories, manufacturing and developing phase. The former consists of 8 steps which are divided into 2 main categories, work-contains and documentation, the letter contains work planning, progress management, walk through and quality control. In this paper, I suggest the general procedure of standardization for software manufacturing.

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Quality Control with Tolerance Analysis (공차해석에 기반 한 U-joint 어셈블리 품질관리)

  • Lee, Jang-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.4
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    • pp.243-247
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    • 2010
  • Every products, which made by mass production, is not identical in their size but have variations in some intervals specified by tolerance dimensions. Tolerances play major role in standardization of part and its quality, and also make a huge impact on manufacturing cost. The optimal condition for tolerances is giving the values as loose as possible for low production cost while satisfying quality specification, which usually demand tight control of tolerances. Tolerance analysis is necessary to get an optimal solution for this conflict situation. This paper have studied tolerance analysis for universal joint assembly of vehicle steering system and tried to find useful results of the study for product design and quality control.

A study of the effective approach method for company wide quality control in manufacturing company (전사적 품질관리의 효과적 운영추진에 대한 소고)

  • 신용백
    • Journal of the Korean Professional Engineers Association
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    • v.22 no.2
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    • pp.1-9
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    • 1989
  • Although since 1963 QC activity for Korean industrial standard registered mark, many problems have been disclosed that the basic Quality Control principles. In practice, many manufacturing Companies are so typical and so impetuous of the tangible effect that it is worried to be inclined to out form rather than contents and quality. To prevent this point it is recommended Company Wide Quality Control activity be promoted contineously and on the basis of the original principle of C.W.Q.C. activity and small group activity of QC and Factory Seamaul Undong in Korea to obtain practical and real results. So the effective approach model is designed for Company wide Quality Control activity in Korea industry.

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A Minimum Cost Model for Merging Production Process with Final Product Quality Constraints (최종품질제약하의 병합공정을 갖는 생산라인의 최소비용 모형)

  • 이경록;박명규
    • Journal of the Korea Safety Management & Science
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    • v.5 no.4
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    • pp.169-185
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    • 2003
  • Recently many researchers contributed to the understanding of Quality Control System, but the use of economics in the design of quality assurance system is limited in treatment of the relationship between the average incoming quality level (or average process quality level) of the incoming lot and the average outgoing quality level of this lot. In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding and succeeding production process including inspection process. This approach recognizes that the decision at each manufacturing process (or assembly process), is to be determined not only by the cost and the average outgoing quality level of that process, but also by the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing or assembly process quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a general product manufacturing system with specified average outgoing quality limit are suggested.

Statistical quality control in manufacturing processes (제조공정에서의 통계적 품질관리)

  • 박성현
    • The Korean Journal of Applied Statistics
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    • v.1 no.1
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    • pp.29-38
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    • 1987
  • This article deals with statistical quality control (SQC) activities in manufacturing processes, First of all, the sources of variatin in product quality are listed and studied. Next, a typical SQC activity system in manufacturing processes is provided with a flow-chart, and each step in the system is explained. A real case example of a domestic company which follows the SQC activity system is illustrated. Finally, some approaches to activate SQC in manufacturing companies are suggested.

Application of Analysis of Response Surface and Experimental Designs ; Optimization Methodology of Statistical Model (반응표면(反應表面) 분석(分析)을 위한 실험계획(實驗計劃)과 그 응용(鷹用) 통계적(統計的) 모형(模型)의 최적화수법론(最適化手法論)을 중심으로)

  • Lee, Myeong-Ju
    • Journal of Korean Society for Quality Management
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    • v.7 no.2
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    • pp.22-28
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    • 1979
  • The problem considered in this paper is to select the vital factor effect to the product quality through the experimental design and analysis of response surface, so as to control the quality improvement of industrial product. In this time, even through the mathematical model is unknown it could be applicable to control the quality of industrial products and to determine optimum operating condition for many technical fields, particulary, for industrial manufacturing process. When a set of data is available from an experimental design, it is often of interest 1:0 fit polynominal repression model in independent variables (eg, time, temperature, pressure, etc) the optimize the response variable (eg. yield, strength etc). This paper proposes a method known to obtain the optimum operating condition, and how to find the condition by using table of orthogonal array experiments, and optimization methodology of statistical model. A criterion can be applied determining to optimum operating conditions in manufacturing industry and improving the fit of response surface which may be used for prediction of responses and quality control of industrial products.

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A Concept of Self-Optimizing Forming System (자율 최적 성형 공정 시스템 개발)

  • Park, Hong-Seok;Hoang, Van-Vinh;Song, Jun-Yeob;Kim, Dong-Hoon;Le, Ngoc-Tran
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.292-297
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    • 2013
  • Nowadays, a strategy of the self-optimizing machining process is an imperative approach to improve the product quality and increase productivity of manufacturing systems. This paper presents a concept of self-optimizing forming system that allows the forming system automatically to adjust the forming parameters online for guarantee the product quality and avoiding the machine stop. An intelligent monitoring system that has the functions of observation, evaluation and diagnostic is developed to evaluate the pully quality during forming process. Any abnormal variation of forming machining parameters could be detected and adjusted by an intelligent control system aiming to maintain the machining stability and the desired product quality. This approach is being practiced on the pully forming machine for evaluating the efficiency of the proposed strategy.