• 제목/요약/키워드: Machine Accuracy Simulation

검색결과 211건 처리시간 0.037초

APPLICATION OF DISTINCT ELEMENT METHOD TO SIMULATE MACHINE-SOIL INTERACTIONS

  • Oida, A.;Momozu, M.;Ibuki, T.;Nakashima, H.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.II
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    • pp.117-123
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    • 2000
  • Using the modified DEM (Discrete Element Method), which we proposed in order to improve the accuracy of the simulation, soil behavior and reaction by lugs of rotating wheel and a soil cutting process by a high speed blade were calculated and compared with experimental data. The DEM is one of computational mechanics, where the object body is supposed as an assembly of small particles called elements and not a continuum as in the case of FEM. We can easily treat some discrete phenomena such as cracking, separating and sliding by the DEM. We had to modify the original mechanical model, which induced too free movement of elements, adding a tension spring, which would display the role of soil adhesion. The results of DEM simulations were successful from both the soil behavior and reaction points of view.

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VCM을 이용한 리소그래피용 레티클 스테이지의 설계 및 기구학적 해석 (Design and Kinematic Analysis of the Reticle Stage for Lithography Using VCM)

  • 오민택;김문수;김정한
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.86-93
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    • 2008
  • This paper presents a design of the reticle stage for lithography using VCM(Voice Coil Motor) and kinematic analysis. The stage has three axes for X,Y,${\theta}_z$, those actuated by three VCM's individually. The reticle stage has cross coupled relations between X,Y,${\theta}_z$ axes, and the closed solution of the forward/inverse kinematics were solved to get an accurate reference position. The reticle stage for lithography was designed for reaching both high accuracy and long stroke, which was $0.1{\mu}m$ (X,Y)/ $1{\mu}rad({\theta}_z)$ accuracies and relatively long strokes about 2mm (X,Y) and 2 degrees(${\theta}_z$). Also this research presents a rotational compensation algorithm for the precision gap sensor for the stage. Simulation results show the overall performance of the whole algorithm and the improvement quantity of the rotational compensation algorithm.

박판성형 공정에서의 불량 예측에 관한 연구 (A Study of prediction problem to Sheet metal forming processing)

  • 고형훈;이찬호;문원섭;박영근;정동원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.398-401
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. Such press-forming process are the used machine ability and the characteristic, used material, the accuracy of the part which becomes processing and side condition of a process are considered and the designed. The purpose of this study is apply efficiently sheet metal forming processing by 3D formation-analyzed program simulations in the site. By a study, forming process was simulation to drawing and trimming and cam process using static-implicit method software. By making apply this to an industrial site the productivity improvement and cost reduction etc. effect able was predicted.

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쉘 요소를 이용한 박판성형 공정의 스프링 백 예측 (SpringBack Prediction for Sheet Metal forming Process Using Shell Element)

  • 고형훈;이찬호;김병식;이광식;정동원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.402-405
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    • 2005
  • Such press-forming process are the used machine ability and the characteristic, used material, tile accuracy of the part, condition of a process are considered the designed. In order to estimate in automotive sheet forming processes used AutoForm software. A through in simulation result comparison with experimentation result, it was possible to know that much the same estimated spring-back through a forming analysis. By making apply this to an industrial site the productivity improvement and cost reduction etc. effect able was predicted.

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제관용 Sl7C의 소재온도에 따른 가공성 평가 (Machinability Evaluation of Sl7C Steel according to Workpiece Temperature)

  • 정영훈;김전하;강명창;김정석;김정근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.493-497
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    • 2002
  • In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.

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Contour machining error in NC milling process

  • Namkoong, Chikwan;Yellowely, I.
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.116-125
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    • 2001
  • The comprehensive system analysis for contour milling operation has performed in this study, which combined the each element with proper connectivity into closed loop system, and determined the system response by numerical simulation technique. The obtained simulated results were then compared with the experimental results from the practical points of view, and so forth, the governing equations were formulated into the estimation model, which predicted the total contour machining error within 25% accuracy. Through the procedural evaluation, it could ascertain the characteristics of generation mechan- ifs in circular contour machining error, and the weight of each factor.

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실시간 자속관측기를 이용한 유도전동기 속도제어 (A Induction Motor Speed Control Using Online Flux Observer)

  • 김은기;이재훈;전기영;이승환;오봉환;이훈구;김용주;한경희
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2007년도 하계학술대회 논문집
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    • pp.391-393
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    • 2007
  • The rotor speed and flux information is most important in the vector control. The accuracy of flux observers for induction machine inherently depends on parameter sensitivity. The control strategy is using online flux observer for flux estimation. In the proposed system, the speed control characteristics using a online flux observer control isn't affected by a load torque parameter disturbance. Simulation results are presented to prove the effectiveness of the adaptive sliding mode controller for the drive variable load of induction motor.

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고속의 비선형 윤곽가공을 위한 적응 교차축 연동제어 (Adaptive Cross-Coupling Control for High-Speed Nonlinear Contour Machining)

  • 이용석;지성철
    • 한국정밀공학회지
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    • 제17권11호
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    • pp.108-114
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    • 2000
  • In this paper, a new adaptive cross-coupling control(CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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측벽 엔드밀 가공에서 공구 변형을 고려한 형상 오차 예측 (Form Error Prediction in Side Wall Milling Considering Tool Deflection)

  • 류시형;주종남
    • 한국정밀공학회지
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    • 제21권6호
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    • pp.43-51
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    • 2004
  • A method for form error prediction in side wall machining with a flat end mill is suggested. Form error is predicted directly from the tool deflection without surface generation by cutting edge locus with time simulation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacturing. This study contributes to real time surface shape estimation and cutting process planning for the improvement of form accuracy.

하이드로 포밍 공정의 동특성 해석 및 시뮬레이션 (Dynamic Modeling and Simulation of a Hydro-forming Process)

  • 이우호;조형석
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.122-132
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    • 1999
  • This study describes a dynamic model of the hydroforming process which is used for precision forming of sheet metals. To help the controller design for the control of the forming pressure needed for this process as well as to investigate the effect of system parameters on the dynamic behavior, dynamic modeling is performed with emphasis on hydraulic servo system which actuates the forming machine. Since the model contains several unknown parameters, these were estimated via a least square parameter identification method. Based upon the identified model, a series of simulations were performed for various operating conditions. The results were compared with those of the experiments to verify the validity of the proposed model. The comparison study shows that the proposed dynamic model can describe dynamic behavior of the forming pressure of the hydroforming process to desirable accuracy.

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