• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.35 no.3
• /
• pp.77-86
• /
• 2012

We consider the capacitated lot-sizing and scheduling problem for a paper remanufacturing system that produces several types of corrugated cardboards. The problem is to determine the lot sizes as well as the sequence of lots for the objective of minimizing the sum of setup and inventory holding costs while satisfying the demand and the machine capacity over a given planning horizon. In particular, the paper remanufacturing system has sequence-dependent setup costs that depend on the type of product just completed and on the product to be processed. Also, the setup state at one period can be carried over to the next period. An integer programming model is presented to describe the problem. Due to the complexity of the problem, we modify the existing two-stage heuristics in which an initial solution is obtained and then it is improved using a multi-pass interchange method. To show the performances of the heuristics, computational experiments were done using the real data, and a significant amount of improvement is reported.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 1996.04a
• /
• pp.289-289
• /
• 1996

• The Journal of the Institute of Internet, Broadcasting and Communication
• /
• v.21 no.2
• /
• pp.169-175
• /
• 2021

The lot sizing problem(LSP) is a hard problem that classified as non-deterministic(NP)-complete because of the polynomial-time optimal solution algorithm is unknown yet. The well-known W-W algorithm can be obtain the solution within polynomial-time, but this algorithm is a very complex, therefore the heuristic approximated S-M algorithm is suggested. This paper suggests O(n) linear-time complexity algorithm that can be find not the approximated but optimal solution. This algorithm determines the lot size Xt∗ in period t to the sum of the demands of interval [t,t+k], the period t+k is determined by the holding cost will not exceed setup cost of t+k period. As a result of various experimental data, this algorithm finds the optimal solution about whole data.

• Korean Management Science Review
• /
• v.5 no.1
• /
• pp.56-70
• /
• 1988

In this study, We reviewed the solution methods (for the heuristic and optimization method) for the single-item dynamic lot-sizing problem, and improved the efficiency (speed and optimality) of the conventional heuristic method by utilizing the inventory decomposition property. The iventory decomposition property decomposes the given original problem into several independent subproblems without violating the optimality conditions. Then we solve each decomposed subproblems by using the conventional heuristics such as LTC, LUC, Silver-Meal etc. For testing the efficiency of the proposed decomposition method, we adopted the data sets given in Kaimann, Berry and Silver-Meal. The computational results show that the suggested problem solving framework results in some promising effects on the computation time and the degree of optimality.

• Journal of Institute of Control, Robotics and Systems
• /
• v.18 no.9
• /
• pp.854-862
• /
• 2012

The optimal design of batch-storage network by using periodic square wave model provides analytical lot sizing equations for a complex supply chain network characterized as multi-supplier, multi-product, multi-stage, non-serial, multi-customer, cyclic system including recycling and/or remanufacturing. The network structure includes multiple currency flows as well as material flows. The processes are represented by multiple feedstock/product materials with fixed composition which are very suitable for production processes. In this study, transportation processes that carry multiple materials with unknown composition are added and the time frame is changed from single period into multiple periods in order to represent nonperiodic parameter variations. The objective function of the optimization involves minimizing the opportunity costs of annualized capital investments and currency/material inventories minus the benefit to stockholders in the numeraire currency. The expressions for the Kuhn-Tucker conditions of the optimization problem are reduced to a multiperiod subproblem for average flow rates and analytical lot-sizing equations. The multiperiod lot sizing equations are different from single period ones. The effects of corporate income taxes, interest rates and exchange rates are incorporated.

• Journal of Korean Institute of Industrial Engineers
• /
• v.15 no.2
• /
• pp.109-116
• /
• 1989

In many cases, production-inventory systems involves significant demand variations. Actual demand is probabilistic and the production capacity is also limited. Finding the proper production lot sizes to this problem usually requires heavy computational procedures. Therefore a heuristic approach were under various assumptions is highly recommended. In this paper, an approach with consideration of probabilistic demand and limited production capacity is proposed.

• IE interfaces
• /
• v.13 no.2
• /
• pp.217-224
• /
• 2000

This paper analyzes the effects of setup cost reduction in a dynamic lot-sizing model for a single-facility multi-product problem. In the model, demands for each product are known, no backlogging is allowed, and a single resource is employed. Also, setup cost is defined as a function of capital expenditure to invest in setup cost reduction. Furthermore, in each production period the facility (or plant) produces many products, each representing a fixed part of the involved production activity (or input resource quantity). In this paper, the structure of the optimal solution is characterized and an efficient algorithm is proposed for simultaneously determining the optimal lot size with reduced setup cost and the optimal investment in setup cost reduction. Also, the proposed algorithm is illustrated by a numerical example with a linear and an exponential setup reduction functions.

• Journal of Korean Institute of Industrial Engineers
• /
• v.41 no.3
• /
• pp.233-242
• /
• 2015

This paper analyzes a multi-product inbound lot-sizing and outbound dispatching problem with multi-vehicle types in a third-party logistics distribution center. The product must be delivered to the customers within the delivery time window and backlogging is not allowed. Replenishing orders are shipped by several types of vehicles with two types of the freight costs, i.e., uniform and decreasing, are considered. The objective of this study is to determine the lot-size and dispatching schedules to minimize the total cost with the sum of inbound and outbound transportation and inventory costs over the entire time horizon. In this study, we mathematically derive a mixed-integer programming model and propose a genetic algorithm (GA1) based on a local search heuristic algorithm to solve large-scale problems. In addition, we suggest a new genetic algorithm (GA2) with an adjusting algorithm to improve the performance of GA1. The basic mechanism of the GA2 is to provide an unidirectional partial move of products to available containers in the previous period. Finally, we analyze the results of GA1 and GA2 by evaluate the relative performance using the gap between the objective values of CPLEX and the each algorithm.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 2006.11a
• /
• pp.506-512
• /
• 2006

In this paper, we propose a lot-sizing and scheduling problem that seeks to minimize the sum of production cost and inventory cost over a given planning horizon while considering idle state of a machine in a batch production system. For this problem, we develop an integer programming model. And, we develop an efficient 2-phase heuristic algorithm to find a high quality feasible solution within reasonable time bounds. In the first phase, we seek to minimize the production cost by assigning batches to machines. Then, in the second phase, we find a production sequence of batches that reduces the inventory cost, while considering adding or deleting idle states between batches. Computational results show that the developed heuristic algorithm finds excellent feasible solutions within reasonable time bounds. Also, we could significantly reduce the total cost consisting of production cost and inventory cost by using the developed heuristic algorithm at a real manufacturing system that produces zinc alloys.

• IE interfaces
• /
• v.9 no.2
• /
• pp.3-17
• /
• 1996

Productivity improvement is one of the most challenging problem facing the motor industry. This paper deals with the lot sizing and production scheduling problems of the side frame press shop in a domestic truck manufacturing company. The problems can not be solved simultaneously due to the computational complexity. Thus, we present a heuristic method which solves the two problems sequentially with the objective of maximizing the press utilization while maintaining a minimum inventory level. A micro-computer-based software is developed for easy implementation of the heuristic in the shop floor level.