• Journal of Welding and Joining
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• 제30권6호
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• pp.74-79
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• 2012

It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.

• 한국정밀공학회지
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• 제18권8호
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• pp.64-70
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• 2001

In all the Rapid Prototyping (RP) techniques, the computer-aided design (CAD) model of a three-dimensional part is sliced into horizontal layers of uniform, but not necessarily constant, thickness in the building direction. Each cross- sectional layer is successively deposited and, at the same time, bonded onto the previous layer. The stacked layers form a physical part of the model. The objective of this study is to develop a software for automatic generation of unit shape part(USP) for a new RP process, Variable Lamination Manufacturing using the linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S). In order to examine the applicability of the developed software to VLM-S, USPs of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

• 한국융합학회논문지
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• 제11권11호
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• pp.183-187
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• 2020

LCD BLU의 CCFL 전극에 사용되는 몰리브덴 전극의 주요소재인 몰리브덴 컵과 몰리브덴 핀은 국내 가공기술이 개발되지 못하여 전량 일본에서 수입하여 사용되고 있어 CCFL 제조업체들의 납기 및 경쟁력에 부담을 주고 있다. 본 연구에서는 LCD BLU의 CCFL 전극에 사용되는 몰리브덴 핀의 제조 기술을 개발하는 연구로 직선처리 기술개발, 몰리브덴 와이어 표면처리 기술개발, 와이어 절단기술 개발, 몰리브덴 핀의 제작, 검사용 JIG와 Fixture 설계 및 제작, 몰리브덴 핀 시제작 및 해석, 몰리브덴 핀 전수검사 기술개발에 관한 연구를 수행하였으며 본 논문에서는 몰리브덴 핀 제작에 있어 전수검사기 융합설계에 대한 연구를 다루고자 한다.

• 한국생산제조학회지
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• 제19권2호
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• pp.204-210
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• 2010

The inner structure of the triangular separate bar (TSB) was improved to enhance the productivity of the TSB flow meter by simplifying the machining process for making the flow meter. The cross section of upstream and downstream pressure chamber in the TSB was changed from triangle to circle, which make it possible to substitute the wire cutting by drilling in the process of machining the pressure chamber. The flow rate characteristics of the flow meters was calibrated with a laminar flow meter. Six kinds of flow meters whose diameters of pressure tap for measuring pressure of both upsteam and downstream pressure chamber were different one another were made. The effects of the pressure tap diameter on the flow rate characteristics of the TSB flow meter was little. The mass flow rate characteristics of the flow meters with increasing a non-dimensional parameter which includes the gas temperature, exhaust gas pressure and differential pressure at the flow meters and atmospheric pressure shows nearly linear relationship with a correlation coefficient of R=0.998.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.274-278
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• 2002

Surface finishing is still indispensable for most rapid prototyping (RP) processes because of the inherent stair-stepped surface and shrinkage of the parts. These problems can be minimized in the $VLM-_ST$ Process, because it uses expandable polystyrene foam sheets, each of which has a thickness of3.9 mm and a linear-interpolated side slope. The use of thick layers, however, limits the process capability of constructing fine details. This study focuses on the design of post-processing tool for fine details of $VLM-_ST$ parts and investigation of thermal characteristics during EPS foam cutting using the post-processing tool. To calculate the heat flux from the tool into the foam sheet, the tool was modeled as a heat source of radiation for finite element analysis. Results of the analysis agreed well with those of the experiment.

• Composites Research
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• 제28권4호
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• pp.204-211
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• 2015

본 논문에서는 블레이드와 같이 세장비가 크고 초기 비틀림이 존재하는 복합재료로 구성된 날개 구조물에 대한 이차원 단면의 차원축소와 복원관계를 이론적으로 기술하고 이를 이용한 복합재료 로터 블레이드의 효율적인 설계 과정을 기술하였다. 차원축소와 복원해석 수치해석 프로그램인 VABS를 이용하여 단면해석을 수행하고 연성이 고려된 강성행렬과 질량행렬을 중립점에 연결하여 블레이드의 특성을 포함한 1차원 보 모델링을 구성하였다. 1차원 보 모델을 통해 블레이드의 거동을 확인하고 내부하중을 계산하여 단면위치에서 변형률 복원을 수치적으로 계산하고 이산화 된 단면에 수치적으로 매칭하여 시각적으로 형상화하였다.

• 청정기술
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• 제10권3호
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• pp.139-148
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• 2004

스와프는 철강 제조 공정 중에 발생되는 금속 부산물로서 연마유의 함량이 10%이상 되므로 국내에서 지정폐기물로 분류된다. 연마유가 함유된 스와프를 재활용하기 위하여 초임계 이산화탄소를 이용하여 재생하였고, 온도(313.15K-323.15K), 압력(10MPa-30MPa)의 실험 조건이 연마유 추출 효율에 미치는 영향을 살펴보았다. 초임계 이산화탄소의 압력이 높을수록 높은 추출 효율을 보였고, 같은 압력을 기준으로 하였을 때는 온도가 높을수록 빠른 시간 내에 추출 공정이 완료됨을 확인하였다. 본 실험에서는 선형 탈착 kinetics가정의 단일 매개 변수 모델을 사용하여 재생 효율을 예측하였고, 이는 실험 결과와 비교적 잘 일치하였다.

• 대한기계학회논문집
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• 제12권6호
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• pp.1252-1264
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• 1988

본 연구에서는 실제 산업현장에서 이용되고 있는 5자유도의 수직 다관절형 로 봇과 2자유도의 포지셔너를 하나의 기구학적 모델로 모델링하여 기구학적 해석을 하고 이때 발생하는 여유자유도제어 및 그 타당성을 검토하고자 한다. 이를 위하여 먼저 역기구학적 해를 여유자유도인 포지셔너의 틸팅(tilting) 관절각을 고정한 후 6자유도 의 로봇으로 모델링하여 해석적으로 구하는 방법을 제시하고, Jacobian행렬을 통해 특 이상태를 분석하고자 한다. 또한 여유자유도가 특이성회피를 목적으로 하는 R-P 시 스템의 작업성능에 어떠한 영향을 미치는가를 알기 위해 역기구학적 해로부터 구한 각 관절각을 Jacobian 행렬을 이용하는 조작성지수식에 대입하여 조작성지수를 얻고, 이 조작성지수의 등고선그래프로부터 높은 작업성능을 갖는 여유자유도 각을 구하고자 한 다. 아울러, 주작업 및 특이성회피를 목적으로 하는 부작업을 만족시키는 여유자유 도 제어방법의 경우에 높은 작업성능을 갖는 방향으로 관절각이 변화하는지를 역기구 학적 해만을 이용한 경우와 비교 검토하고자 한다.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2010년도 추계 학술발표회 3차
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• pp.135-139
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• 2010

A construction technique to install the soil-bentonite (SB) cut-off wall for in-situ geoenvironmental containment by employing the trench cutting and re-mixing deep wall method is first presented in this paper. The laboratory test results on the hydraulic barrier performance of SB in relation to the chemical compatibility are then discussed. Hydraulic conductivity tests using flexible-wall permeameters as well as swell tests were conducted for SB specimens exposed to various types and concentrations of chemicals (calcium chloride, heavy fuel oil, ethanol, and/or seawater) in the permeant and/or in the pore water of original soil. For the SB specimens in which the pore water of original soil did not contain such chemicals and thus the sufficient bentonite hydration occurred, k values were not significantly increased even when permeated with the relatively aggressive chemical solutions such as 1.0 mol/L $CaCl_2$ or 50%-concentration ethanol solution. In contrast, the SB specimens containing $CaCl_2$ in the pore water had the higher k values. The excellent linear correlation between log k and swelling pressure implies that the swelling pressure can be a good indicator for the hydraulic barrier performance of the SB.

• 한국지능시스템학회:학술대회논문집
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• 한국퍼지및지능시스템학회 1998년도 추계학술대회 학술발표 논문집
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• pp.539-544
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• 1998

Generally, welding gap is a serious factor of a falling-off in weld quality among various kind of weld defect. Welding gap is created between two work piece in GMAW(Gas Metal Arc Welding) of horizontal fillet weld because surface of workpiece is not flat by cutting process. In these days, there were many attempts to detect welding gap. though we prevalently use the vision sensor or arc sensor in welding process, it is difficult to detect welding gap for improvement of welding quality. But we have a trouble to find relationship between welding gap and many welding parameters due to non-linearity of welding process. As mentioned about the various difficult problem, we can detect welding gap precisely using neural networks which are able to model non-linear function. Also, this paper was proposed real-time monitoring of weld bead shape to find effect of welding gap and to estimate weld quality. Monitoring of weld bead shape examined the correlation of welding parameters with bead eometry using learning ability of neural networks. Finally, the developed system, welding gap detecting system and bead shape monitoring system, is expected to the successful capability of automation of welding process by result of simulation.