• Title/Summary/Keyword: Light weight composite

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Study on Preliminary Structural Design of Light Weight Small Scale WIG Craft (경량화 소형 위그선 구조 예비 설계에 관한 연구)

  • Kong, Changduk;Park, Hyunbum;Kim, Juil;Lee, Seunghyeon;Yun, Jae-Hwi
    • Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.36-44
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    • 2007
  • This study was performed on preliminary structural design of a small scale WIG craft which has been developed as a next generation high speed maritime transportation system in Korea. A composite structure design using the foam-sandwich for main wing and tail fins and the honeycomb sandwich and skin-stringer-ring frame for fuselage was applied for weight reduction as well as structural stability. A commercial FEM code, NASTRAN for was utilized to confirm the structural safety for the reiterate design modifications to meet design requirements including the target weight. Each main wing was jointed with the fuselage by eight high strength insert bolts for easy assembling and disassembling as well as for assuring the required 20 years service life. For control surface structural design, the channel type spar, the foam sandwich skin and the lug joint were adopted.

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Layup Optimization of Composite Laminates with Free Edge Considering Bounded Uncertainty (물성치의 불확실성을 고려한 자유단이 있는 복합재료 적층평판의 최적화)

  • 조맹효;이승윤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.155-158
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the strength of laminated composites with free-edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for light weight design of laminated composite structures since uncertainties are always encountered in composite materials.

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Flexural Characteristics of Composite Deck Model Fabricated with VARTM (진공성형제작 복합소재 바닥판 모델의 휨특성분석)

  • 이성우;주성애
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.130-133
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    • 2001
  • Recent days composite bridge deck is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite sandwich deck models of hat, box, and triangular section type were fabricated by VARTM process. For those models, three point flexural test was carried out both in strong and weak axis. The experimental results are compared with each other to determine efficient section type. Also finite element analysis was performed to verify analysis model. It is demonstrated that the results of numerical analysis agree well with experimental results.

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A Study on the Stiffnesses of the Advanced Composite Laminated Plates (복합신소재 적층판의 강성에 대한 연구)

  • Han, Bong Koo;Kim, Yun Young
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.1-7
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    • 2015
  • Compared with conventional construction materials such as steel and concrete, the advanced composite materials are corrosion-free, light-weight, and when used as construction materials, the construction period can be made less than one-tenth needed for conventional materials. However, because of the difficult theories and formulas, the ordinary construction engineers have difficulties in understanding and calculating formulas needed in construction. In this paper, calculation of the stiffnesses of the advanced composite laminated plates and compared with the result of stiffnesses.

Development of Composite Pedestrian Bridge Deck and Its Snap-fit Connection (착탈결구식 복합소재 바닥판의 연결부 거동분석)

  • Lee, Sung-Woo;Jeong, Gyu-Sang
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.280-284
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    • 2005
  • Existing construction materials such as concrete and steel have chronic problems; deterioration and corrosion. Owing to its special features of light weight ‘ high durability, anti-corrosion, composite material used in civil infrastructure can not only solve fundamental problems of deterioration and corrosion, but also reduce both construction and maintenance cost significantly. After the fabrication of deck panel with snap-fit connection by pultrusion through composite design according to stacking sequence of composite laminates and structural analysis, performance of decks will be verified and evaluated by structural tests.

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Transmission loss of Honeycomb Composite Panel of the Tilting Train (틸팅 열차용 허니콤 복합판재의 투과손실)

  • Kim, Seock-Hyun;Lim, Bong-Gi;Kim, Jae-Chul;Jang, Yun-Tae
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1088-1091
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    • 2009
  • In a tilting train, aluminium honeycomb composite panel is used for the high speed and light weight. Side wall of the tilting train includes the composite panel of carbon fiber, aluminium honeycomb and epoxy fiber as a main structure. In this study, we measure the transmission loss (TL) of the honeycomb composite panel and analyse the sound insulation performance by using the orthotropic plate model. We investigate experimentally how the air gap, plywood and glass wool improve the sound insulation performance of the composite panel. The purpose of the study is to provide practical information for the improvement of TL of the honeycomb composite panel used for the tilting train.

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Development of Composite Deck with Vertical Snap-Fit Connection for its Application to Pedestrian Bridges (수직결합형 복합소재 데크 개발과 보도교 바닥판 적용 연구)

  • Lee, Sung-Woo;Hong, Kee-Jeung;Kim, Hyoung-Taek;Cho, Sung-Hwan;Sim, Young-Sik
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.539-544
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    • 2007
  • Glass fiber reinforced composite decks have high-strength, light-weight and high durability. The composite decks having vertical snap-fit connections are designed for pedestrian bridges and their structural behaviour are studied. The existing connection method of the composite decks in horizontal direction is replaced by the developed snap-fit connection method in vertical direction. The section shape of the composite decks having the vertical snap-fit connection is designed. The safety of the vertical snap-fit connection is verified by finite element analysis.

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Relative static and dynamic performances of composite conoidal shell roofs

  • Bakshi, Kaustav;Chakravorty, Dipankar
    • Steel and Composite Structures
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    • v.15 no.4
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    • pp.379-397
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    • 2013
  • Conoidal shells are doubly curved stiff surfaces which are easy to cast and fabricate due to their singly ruled property. Application of laminated composites in fabrication of conoidal shells reduces gravity forces and mass induced forces compared to the isotropic constructions due to the high strength to weight ratio of the material. These light weight shells are preferred in the industry to cover large column free open spaces. To ensure design reliability under service conditions, detailed knowledge about different behavioral aspects of conoidal shell is necessary. Hence, in this paper, static bending, free and forced vibration responses of composite conoidal shells are studied. Lagrange's equation of motion is used in conjunction with Hamilton's principle to derive governing equations of the shell. A finite element code using eight noded curved quadratic isoparametric elements is developed to get the solutions. Uniformly distributed load for static bending analysis and three different load time histories for solution of forced vibration problems are considered. Eight different stacking sequences of graphite-epoxy composite and two different boundary conditions are taken up in the present study. The study shows that relative performances of different shell combinations in terms of static behaviour cannot provide an idea about how they will relatively behave under dynamic loads and also the fact that the points of occurrence of maximum static and dynamic displacement may not be same on a shell surface.

The Need for Weight Optimization by Design of Rolling Stock Vehicles

  • Ainoussa, Amar
    • International Journal of Railway
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    • v.2 no.3
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    • pp.124-126
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    • 2009
  • Energy savings can be achieved with optimum energy consumptions, brake energy regeneration, efficient energy storage (onboard, line side), and primarily with light weight vehicles. Over the last few years, the rolling stock industry has experienced a marked increase in eco-awareness and needs for lower life cycle energy consumption costs. For rolling stock vehicle designers and engineers, weight has always been a critical design parameter. It is often specified directly or indirectly as contractual requirements. These requirements are usually expressed in terms of specified axle load limits, braking deceleration levels and/or demands for optimum energy consumptions. The contractual requirements for lower weights are becoming increasingly more stringent. Light weight vehicles with optimized strength to weight ratios are achievable through proven design processes. The primary driving processes consist of: $\bullet$ material selection to best contribute to the intended functionality and performance $\bullet$ design and design optimization to secure the intended functionality and performance $\bullet$ weight control processes to deliver the intended functionality and performance Aluminium has become the material of choice for modern light weight bodyshells. Steel sub-structures and in particular high strength steels are also used where high strength - high elongation characteristics out way the use of aluminium. With the improved characteristics and responses of composites against tire and smoke, small and large composite materials made components are also found in greater quantities in today's railway vehicles. Full scale hybrid composite rolling stock vehicles are being developed and tested. While an "overdesigned" bodyshell may be deemed as acceptable from a structural point of view, it can, in reality, be a weight saving missed opportunity. The conventional pass/fail structural criteria and existing passenger payload definitions promote conservative designs but they do not necessarily imply optimum lightweight designs. The weight to strength design optimization should be a fundamental design driving factor rather than a feeble post design activity. It should be more than a belated attempt to mitigate against contractual weight penalties. The weight control process must be rigorous, responsible, with achievable goals and above all must be integral to the design process. It should not be a mere tabulation of weights for the sole-purpose of predicting the axle loads and wheel balances compliance. The present paper explores and discusses the topics quoted above with a view to strengthen the recommendations and needs for the weight optimization by design approach as a pro-active design activity for the rolling stock industry at large.

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Structural Analysis of Composite Partition Panel according to Weaving Methods (직조 방법에 따른 복합재 파티션 패널의 구조 해석)

  • Kang, Ji Heon;Kim, Kun Woo;Jang, Jin Seok;Lee, Jae Jin;Mun, Ji Hun;Kang, Da Kyung;Ahn, Min Su;Lee, Jae Wook
    • Composites Research
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    • v.33 no.3
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    • pp.140-146
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    • 2020
  • The purpose of this paper is to examine the possibility of weight reduction by changing the partition panel of vehicle from an existing aluminum material to carbon fiber reinforced plastics. Three weaving methods (plain, twill and satin) were used in the manufacture of composite materials, and they were produced and tested to derive their material properties. The analysis model of composite partition panel for torsional conditions was developed and the structural stability and system stiffness were evaluated according to Tsai-Hill failure criteria. With design variables for fiber orientation angles and stacking sequence, evolutional optimal algorithm was performed and as the results, the optimal composite partition panel was designed. In addition, the structural analysis results for strength and specific stiffness were compared with aluminum partition panels and composite partition panels to verify the possibility of weight reduction.