• Title/Summary/Keyword: Lean Process

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Analyzing Site Reliability for Residential, Civil and Plant Projects using Lean Construction Principles (린 건설에 기초한 국내 건설 공사의 시공 계획 신뢰도 평가 및 분석)

  • Koo, Bonsang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.5D
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    • pp.655-664
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    • 2008
  • Lean Construction recommends implementing site production management by measuring the reliability of daily production tasks, collecting the causes for failure of incomplete tasks, and identifying problems in the existing process based on the collected data. Although many research projects have been performed to introduce Lean Construction in Korea, there are not many cases in which day-to-day site production operations has been stringently evaluated based on such methods. This paper introduces three cases in which such techniques were implemented on a residential, civil infrastructure and plant project. On each project, process maps were created with the superintendents and daily production meetings were held for two weeks. Consequently, the average PPC for the three projects was 79% for PPC and 16% for PAT. In addition, the majority of the failures were due to 'Directive/Plan' and 'Prerequisites.' The results show that project stakeholders (owners, contractors, etc.) lack the ability to plan ahead and keep to their plans, and also lack the capability to synchronize workflow between themselves. The results also reveal that project participants need to be more proactive in solving process problems on site and also need to be better educated in Lean concepts and methodologies.

Experimental Study on Axial Stratification Process and Its Effects (I) - Stratification in Engine -

  • Ohm, In-Yong;Park, Chan-Jun
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1457-1469
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    • 2002
  • This paper is the first of several companion papers, which investigate axial stratification process and its effects in an Sl engine. The axial stratification is very sophisticate phenomenon, which results from combination of fuel injection, port and in-cylinder flow and mixing. Because of the inherent unsteady condition in the reciprocating engine, it Is impossible to understand the mechanism through the analytical method. In this paper, the ports were characterized by swir and tumble number in steady flow bench test. After this, lean misfire limit of the engines, which had different port characteristic, were investigated as a function of swirl ratio and injection timing for confirming the existence of stratification. In addition, gas fuel was used for verifying whether this phenomenon depends on bulk air motion of cylinder or on evaporation of fuel. High-speed gas sampling and analysis was also performed to estimate stratification charging effect. The results show that the AFR at the spark plug and LML are very closely related and the AFR is the results of bulk air motion.

Comparison of the Unbiasing Constants in Connection with Variable Control Charts (계량형 관리도와 관련된 불편화 상수의 비교)

  • Ahn, Haeil
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.134-144
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    • 2014
  • With the advent of lean-six sigma era, an extensive use of analytic tools such as control charts is required in the field of manufacturing. In relation to statistical quality control (SQC) or process control (SPC), the Korean standards have undergone a meaningful change. In this study, the theoretic backgrounds for evaluating the control limits in connection with the variable control charts are examined in view of better understanding the related constants and coefficients. This paper is intended to help the quality control practitioners understand the mathematical backgrounds by comparing related quality control constants and also to encourage them to make use of and to take the advantage of the variable control charts which are very useful for implementing the concept of lean-six sigma in many industrial sites.

A Study on Performance of Engine Combustion and Emission Using Gasoline-Methanol Fuel in Sl Engine (스파크 점화기관의 가솔린-메탄올 연료를 사용한 기관연소 및 배기성능에 관한 연구)

  • 윤창식;김치원
    • Journal of the Korean Society of Safety
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    • v.7 no.3
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    • pp.3-13
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    • 1992
  • In recent years, the study about the high efficiency and low fuel consumption of the internal conbustion engine has been mainly proceeding. To achieve these goals, the improvement of combustion process in Sl engine and the use of substitute energy are suggested. When the methanol blend fuel Is used, the combustion rate of the initial ignition is diminishing by high latent evaporation of methanol. But it attracts the attention because of the high octane number, and lean mixture peculiarity. Considering these facts, the gasoline-methanol blend fuel In engine operation has been used to compare and analyze the pressure development, rate of heat release, mass burned fraction, and combustion process. The results of experiment show the power increase, lean combustion and low harmful component of emission.

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Overview of Operations Strategy for Service Layout and Statistical Process Control (서비스 배치 및 SPC 운영 전략)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.8 no.6
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    • pp.109-118
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    • 2006
  • This paper proposes service layout strategy considering service characteristics by the use of benchmarking production system such as layout by P-Q chart, improvement tool, automated system, Toyota production system and lean production system. This paper represents operation methodology of statistical process control using control chart for service performance outcomes.

Application of Recycled Aggregate in Job site as Anti-freezing and Lean Concrete Base Materials (현장파쇄 재생골재의 동상방지층 및 빈배합 콘크리트 기층 시험시공연구)

  • Kim, Jin-Cheol;Shim, Jae-Won;Cho, Kyou-Sung;Choi, Go-Il
    • International Journal of Highway Engineering
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    • v.6 no.4 s.22
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    • pp.25-33
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    • 2004
  • The waste concrete produced by the process of the highway construction and management, has been crushed in-situ, and the waste aggregate has been experimentally used for anti-freezing layer and lean concrete. After testing the bearing capacity on anti-freezing layer, it was found that when the waste aggregates mixed with natural sand would be within the required gradations, the layer meets the requirements of limitation and the percentage to passing 2$\sim$20mm sieve increased by 5$\sim$13% because the flimsy mortars on aggregate were re-crushed by vibrated-roller compactor. The compressive strength of lean concrete using recycled aggregate was 71$\sim$85% of the natural coarce aggregate made, but nevertheless the recycled aggregates are applicable to the lean concrete because they largely exceeded the required strength, $57.5kgf/cm^2$.

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Lean Operation Characteristics of a Spark Ignition Engine with Reformed Gas Addition (전기점화 엔진에서 개질가스 첨가에 의한 희박연소특성 연구)

  • Oh, Seung-Mook;Kim, Chang-Up;Kang, Kern-Yong;Choi, Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.170-177
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    • 2006
  • Hydrogen can extend the lean misfire limit to a large extent when it is mixed with conventional fuels for a spark ignition engine. In this study, hydrogen-enriched gaseous fuels by reforming process were simulated according to their proportions of $H_2$, CO, $CO_2$ and $N_2$ gases. Pure hydrogen and two different hydrogen-enriched gaseous mixtures(A-, B-composition) were tested for their basic effects on the engine performances and emissions in a single cylinder research engine. A- and B-composition showed different results from 100% $H_2$ addition because air/fuel mixtures were more diluted by their additions. Even though the energy fraction of reformed gases was increased, combustion stabilities and lean misfire limits were not sensitively improved. It means that combustion augmentation by $H_2$ addition was offset by the charge dilution of $N_2$ and $CO_2$. In addition, the low flammability of CO gas deteriorated thermal efficiencies. CO emission was drastically increased with B-composition which included higher CO component. However, $NO_x$ was reduced as energy fraction($X_e$) rised except for the case of 100% $H_2$ addition at $\lambda=1.2$ and was, for A-composition, lowered to a factor of ten when compared with that of $H_2$ addition. HC emissions were largely influenced by $COV_{imep}$ due to misfire and partial burns.

The Analysis of Two-phase Flow in a Lean Direct Injection Gas-turbine Combustor (희박연료 직접분사(Lean Direct Injection) 가스터빈 연소기의 이상유동 분석)

  • Lee, Kyobin;Kim, Jong-Chan;Sung, Hong-Gye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.3
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    • pp.204-211
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    • 2019
  • The analysis on two-phase flow in a Lean Direct Injection(LDI) combustor has been investigated. Linearized Instability Sheet Atomization(LISA) and Aerodynamically Progressed Taylor Analogy Breakup(APTAB) breakup models are applied to simulate the droplet breakup process in hollow-cone spray. Breakup model is validated by comparing penetration length and Sauter Mean Diameter(SMD) of the experiment and simulation. In the LDI combustor, Precessing Vortex Core(PVC) is developed by swirling flow and most droplets are atomized along the PVC. It has been confirmed that all droplets have Stokes number less than 1.0.

A Study on Analysis and Improvement of the Process of Furniture Work for High-rise Residential Building (초고층주거건축의 가구공사 프로세스 분석 및 개선방안에 관한 연구)

  • Kim Hyun-Woo;Song Young-Woong;Choi Yoon-Ki
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.446-449
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    • 2003
  • Recently, large residental buildings including high-rise apartment and a multi-business and commercial-residential building are appearing in the form of Korean construction work. According to this large-size trend a tenn and cost of construction works was largely increased. Therefore, studies of techniques construction management for successful project are lively being progressed. This study introduced Just-In-Time form and Lean Construction concept in order to establish management system of a house construction work taking up much portion on aspects of work scale and materials transportation in finishing works of high-rise residental building architecture. The process of house construction works will be analyzed with these two principles for productivity improvement and then the improvement plan will be suggested. This analysis and proposal can induce the flow of finishing works smoothly and contribute to success of project through saving of a tenn and cost of construction works.

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Lean Startup Application Study in the Healthcare Industrial point of View : The Case of Humedix Corporation (헬스케어산업 관점에서 본 린스타트업 적용 사례연구: (주)휴메딕스 사례를 중심으로)

  • Lim, Sung-Hoon;Kim, Yong-Tae
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.10 no.3
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    • pp.99-109
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    • 2015
  • The investment in healthcare industry has recently increased not only for global ventures but also for the domestic ventures. However, there has been hardship of founding and investment caused by healthcare startups characteristics that are costly and time consuming. In this study, the applicability of 'Lean Startup' theory to healthcare ventures was explored through the case of a domestic startup which accomplished funding from VC and KOSDAQ after establishing based on its technology in healthcare industry. There have been numerous case studies that applied 'Lean Startup' to IT industry. However, this case study that applied 'Lean Startup' to healthcare industry have some implications as follow: First, it is critical to conduct a hypothesis testing at initial research stage through R&D of 'MVP' (Minimum Viable Product) as the prototype testing is strictly prohibited in healthcare industry. Second, healthcare R&D teams ought to be well organized as startup teams and all researchers should be equipped with entrepreneurship as the licensing process in healthcare industry is time-consuming and costly due to issues like clinical studies. Lastly, management skills as smart and light as 'Lean Startup' are required in order to encourage young engineers' technology startups.

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