• 제목/요약/키워드: K-chart

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성능변수와 대용변수를 이용한 3단계 $\bar{X}$ 관리도의 경제적 설계 (Economic Design of Three-Stage $\bar{X}$ Control Chart Based on both Performance and Surrogate Variables)

  • 곽신석;이주호
    • 품질경영학회지
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    • 제44권4호
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    • pp.751-770
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    • 2016
  • Purpose: Two-stage ${\bar{X}}$ chart is a useful tool for process control when a surrogate variable may be used together with a performance variable. This paper extends the two-stage ${\bar{X}}$ chart to a three stage version by decomposing the first stage into the preliminary stage and the main stage. Methods: The expected cost function is derived using Markov-chain approach. The optimal designs are found for numerical examples using a genetic algorithm combined with a pattern search algorithm and compared to those of the two-stage ${\bar{X}}$ chart. Sensitivity analysis is performed to see the parameter effects. Results: The proposed design outperforms the optimal design of the two-stage ${\bar{X}}$ chart in terms of the expected cost per unit time unless the correlation between the performance and surrogate variables is modest and the shift in process mean is smallish. Conclusion: Three-stage ${\bar{X}}$ chart may be a useful alternative to the two-stage ${\bar{X}}$ chart especially when the correlation between the performance and surrogate variables is relatively high and the shift in process mean is on the small side.

ZIP 공정을 관리하는 GLR 관리도 (A GLR Chart for Monitoring a Zero-Inflated Poisson Process)

  • 최미림;이재헌
    • 응용통계연구
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    • 제27권2호
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    • pp.345-355
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    • 2014
  • 단위 영역의 결점수는 일반적으로 Poisson 분포를 가정한다. 이 Poisson 분포의 확장된 형태로 ZIP(zero-inflated Poisson) 분포를 고려할 수 있는데, 이 모형은 데이터에 0이 많이 관측되는 경우 잘 적합된다고 알려져 있다. 이 논문에서는 ZIP 분포를 따르는 공정을 관리하는 GLR(generalized likelihood ratio) 관리도 절차를 제안하고 있다. 또한 제안된 GLR 관리도의 효율을 기존에 제안된 CUSUM 관리도들과 비교하였다. 그 결과 제안된 GLR 관리도는 모수의 다양한 변화에 대해 효율이 좋거나 또는 효율이 크게 떨어지지 않았고, 특히 CUSUM 관리도에서 모수가 미리 설정한 방향과 다르게 변화했을 때 효율이 크게 나빠지는 문제를 해결할 수 있는 대안이라는 결론을 얻을 수 있었다.

연동도표검증을 위한 알고리즘 개발 (A Study on An Algorithme Verification of Interlocking Signalling Chart)

  • 이종우;이재호;정의진
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 B
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    • pp.1264-1266
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    • 2002
  • We have developed interlocking signalling chart using computer. The basic tool for the automatic signalling chart is table which represent relation between routes and track circuit and track circuit and switch, from track layout being traced using CAD system. In this paper, three elements to be considered are proposed when the signalling chart is build.

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경제적 손실을 고려한 기대손실 관리도의 설계 (Design of Expected Loss Control Chart Considering Economic Loss)

  • 김동혁;정영배
    • 산업경영시스템학회지
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    • 제36권2호
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    • pp.56-62
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    • 2013
  • Control chart is representative tool of Statistical Process Control (SPC). But, it is not given information about the economic loss that occurs when a product is produced characteristic value does not match the target value of the process. In order to manage the process, we should consider not only stability of the variation also produce products with a high degree of matching the target value that is most ideal quality characteristics. There is a need for process control in consideration of economic loss. In this paper, we design a new control chart using the quadratic loss function of Taguchi. And we demonstrate effectiveness of new control chart by compare its ARL with ${\overline{x}}-R$ control chart.

Lean 생산방식에 적합한 Complex Target & Pre-Control Chart 적용방안 연구;동일 허용공차를 생산하는 다품종 소량생산을 중심으로 (A Study on the Complex Target & Pre-Control Chart Apply to Lean Production)

  • 신흥섭;이상복
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2007년도 춘계학술대회
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    • pp.187-195
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    • 2007
  • 최근 우리나라에서 도요타를 벤치마킹하여 TPS를 도입하는 회사가 늘어나고 있다. 다품종 소량생산의 Lean 생산방식을 적용하기 위해서는 셋업시간의 단축 뿐만 아니라 이에 따른 셋업 품질능력이 향상되어야 한다. 따라서, 공정을 셋업하는 작업자들에게 이러한 Complex Target & Control Chart를 적용한다면, 통계적인 지식 없이도 공정의 불량을 예방 할 수 있으리라 확신한다. 이러한 관리도를 사용하여 공정능력을 향상한다면, 일본과 같은 높은 수준의 공정능력을 확보 할 수 있을 것이다. 단, 본 관리도는 현장 작업자를 위한 불량예방을 위한 품질관리 도구이며, 공정변동을 관리하기 위해서는 엔지니어 측면에서 관리도의 활용도 병행되어야 한다.

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Estimation of Change Point in Process State on CUSUM ($\bar{x}$, s) Control Chart

  • Takemoto, Yasuhiko;Arizono, Ikuo
    • Industrial Engineering and Management Systems
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    • 제8권3호
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    • pp.139-147
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    • 2009
  • Control charts are used to distinguish between chance and assignable causes in the variability of quality characteristics. When a control chart signals that an assignable cause is present, process engineers must initiate a search for the assignable cause of the process disturbance. Identifying the time of a process change could lead to simplifying the search for the assignable cause and less process down time, as well as help to reduce the probability of incorrectly identifying the assignable cause. The change point estimation by likelihood theory and the built-in change point estimation in a control chart have been discussed until now. In this article, we discuss two kinds of process change point estimation when the CUSUM ($\bar{x}$, s) control chart for monitoring process mean and variance simultaneously is operated. Throughout some numerical experiments about the performance of the change point estimation, the change point estimation techniques in the CUSUM ($\bar{x}$, s) control chart are considered.

로버스트 추정에 근거한 수정된 ${\bar{x}}$-s 관리도의 설계 (Design of Modified ${\bar{x}}$-s Control Chart based on Robust Estimation)

  • 정영배;김연수
    • 산업경영시스템학회지
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    • 제38권1호
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    • pp.15-20
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    • 2015
  • Control charts are generally used for process control, but the role of traditional control charts have been limited in case of a non-contaminated process. Traditional ${\bar{x}}$-s control chart has not been activated well for such a problem because of trying to control processes as center line and control limits changed by the contaminated value. This paper suggests modified ${\bar{x}}$-s control chart based on robust estimation. In this paper, we consider the trimmed mean of the sample means and the trimmed mean of the sample standard deviations. By comparing with ARL value, the responding results are decided. The comparison resultant results of traditional control chart and modified control chart are contrasted.

Performances of VSI Multivariate Control Charts with Accumulate-Combine Approach

  • Chang, Duk-Joon;Heo, Sun-Yeong
    • Journal of the Korean Data and Information Science Society
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    • 제17권3호
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    • pp.973-982
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    • 2006
  • Performances of variable sampling interval(VSI) multivariate control charts with accumulate-combine approach for monitoring mean vector of p related quality variables were investigated. Shewhart control chart is also proposed to compare the performances of CUSUM and EWMA charts. Numerical comparisons show that performances of CUSUM and EWMA charts are more efficient than Shewhart chart for small or moderate shifts, and VSI chart is more efficient than fixed sampling interval(FSI) chart. We also found that performances of the CUSUM or EWMA chart with accumulate-combine approach are substantially efficient than those of Shewhart chart.

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Multivariate EWMA Control Chart for Means of Multiple Quality Variableswith Two Sampling Intervals

  • Chang, Duk-Joon;Heo, Sunyeong
    • 통합자연과학논문집
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    • 제5권3호
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    • pp.151-156
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    • 2012
  • Because of the equivalence between control chart procedures and hypothesis testing, we propose to use likelihood ratio test (LRT) statistic $Z_i^2$ as the multivariate control statistic for simultaneous monitoring means of the multivariate normal process. Properties and comparisons of the proposed control charts are explored and conducted for matched fixed sampling interval (FSI) and variable sampling interval (VSI) with two sampling interval charts. The result of numerical comparisons shows that EWMA chart with two sampling interval procedure is more efficient than the corresponding FSI chart for small or moderate changes. When large shift of the process has occurred, we also found that Shewhart chart is more efficient than EWMA chart.

와이블 고장모형 하에서의 이중샘플링 T2 관리도의 경제적-통계적 설계 (이중샘플링 T2 관리도의 경제적-통계적 설계) (Economic-Statistical Design of Double Sampling T2 Control Chart under Weibull Failure Model)

  • 홍성옥;이민구;이주호
    • 품질경영학회지
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    • 제43권4호
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    • pp.471-488
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    • 2015
  • Purpose: Double sampling $T^2$ chart is a useful tool for detecting a relatively small shift in process mean when the process is controlled by multiple variables. This paper finds the optimal design of the double sampling $T^2$ chart in both economical and statistical sense under Weibull failure model. Methods: The expected cost function is mathematically derived using recursive equation approach. The optimal designs are found using a genetic algorithm for numerical examples and compared to those of single sampling $T^2$ chart. Sensitivity analysis is performed to see the parameter effects. Results: The proposed design outperforms the optimal design of the single sampling $T^2$ chart in terms of the expected cost per unit time and Type-I error rate for all the numerical examples considered. Conclusion: Double sampling $T^2$ chart can be designed to satisfy both economic and statistical requirements under Weibull failure model and the resulting design is better than the single sampling counterpart.