• Title/Summary/Keyword: Isothermal Process

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A Study on the Soldering Characteristic of 4 Bus Bar Crystalline Silicon Solar Cell on Infrared Lamp and Hot Plate Temperature Control (적외선 램프 및 핫 플레이트 온도 제어를 통한 4 Bus Bar 결정질 실리콘 태양전지 솔더링 특성에 관한 연구)

  • Lee, Jung Jin;Son, Hyoung Jin;Kim, Seong Hyun
    • Current Photovoltaic Research
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    • v.5 no.3
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    • pp.83-88
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    • 2017
  • The growth of intermetallic compounds is an important factor in the reliability of solar cells. Especially, the temperature change in the soldering process greatly affects the thickness of the intermetallic compound layer. In this study, we investigated the intermetallic compound growth by Sn-diffusion in solder joints of solar cells. The thickness of the intermetallic compound layer was analyzed by IR lamp power and hot plate temperature control, and the correlation between the intermetallic compound layer and the adhesive strength was confirmed by a $90^{\circ}$ peel test. In order to investigate the growth of the intermetallic compound layer during isothermal aging, the growth of the intermetallic compound layer was analyzed at $85^{\circ}C$ and 85% for 500 h. In addition, the activation energy of Sn was calculated. The diffusion coefficient of the intermetallic compound layer was simulated and compared with experimental results to predict the long-term reliability.

In Situ Detection of the Onset of Phase Separation and Gelation in Epoxy/Anhydride/Thermoplastic Blends

  • Choe, Young-Son;Kim, Min-Young;Kim, Won-Ho
    • Macromolecular Research
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    • v.11 no.4
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    • pp.267-272
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    • 2003
  • The isothermal cure reactions of blends of epoxy (DGEBA, diglycidyl ether of bisphenol A)/anhydride resin with polyamide copolymer (poly(dimmer acid-co-alkyl polyamine)) or PEI were studied using differential scanning calorimetry (DSC). Rheological measurements have been made to investigate the viscosity and mechanical relaxation behavior of the blends. The reaction rate and the final cure conversion were decreased with increasing the amount of thermoplastics in the blends. Lower values of final cure conversions in the epoxy/thermoplastic blends indicate that thermoplastics hinder the cure reaction between the epoxy and the curing agent. Complete miscibility was observed in the uncured blends of epoxy/thermoplastics up to $120^{\circ}C$ but phase separations occurred in the early stages of the curing process at higher temperatures than $120^{\circ}C$. According to the rheological measurement results, a rise of G' and G" at the onset of phase separation is seen. A rise of G' and G" is not observed for neat epoxy system since no phase separation is seen during cure reaction. At the onset of phase separation the rheological behavior was influenced by the amount of thermoplastics in the epoxy/thermoplastic blends, and the onset of phase separation can be detected by rheological measurements.

Effect of Ca addition on the microstructure and mechanical properties of extruded AZ31 alloy (마그네슘합금 AZ31 압출재의 기계적특성에 미치는 Ca의 효과)

  • Kim, Jeoung-Han;Kang, Na-Eun;Lee, Sang-Bok;Yim, Chang-Dong;You, Bong-Sun;Kim, Byoung-Kee
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.281-284
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    • 2007
  • The effect of Ca addition on the microstructure evolution and deformation behavior of AZ31 magnesium alloy produced by hot extrusion was investigated. For this purpose, Ca was added into AZ31 melts to the level of 0.7 and 2.0 wt.% Ca. Then, AZ31 base alloy and Ca modified AZ31 alloys were extruded at $383^{\circ}C$. Ca added alloys showed finer grain size and increased hardness value rather than AZ31 base alloy. After isothermal hot compression, the shape of tested specimen exhibited a noticeable anisotropy due to the crystallographic texture effect. The ratio of major and minor axes of ovality was not directly related to test condition and Ca amount. Flow stress level increases with the increase of Ca addition at temperature below $300^{\circ}C$ because of fine microstructure. However, at high temperature and low strain rate region ($400^{\circ}C$ and $10^{-3}s^{-1}$), reverse tendency was observed since main deformation mechanism changes from dislocation slip to grain boundary sliding or diffusional process at high temperature.

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Program Development for Drawing of 26 Properties and System Analysis on T-s Diagram of Water or Vapor (물의 T-s 선도 상에서 26 종류의 물성치 작도 및 시스템 해석 프로그램 개발)

  • Kim, Deok-Jin
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.157-164
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    • 2008
  • The temperature-entropy diagram of water or vapor displays graphically the thermophysical properties, so it is very conveniently used in various thermal systems. On general T-s chart of water, there are temperature, pressure, quality, specific volume, specific enthalpy, specific entropy. However, various state and process values besides above properties can be plotted on T-s diagram. In this study, we developed the software drawing twenty six kinds of properties, that is temperature, pressure, quality, specific volume, specific internal energy, specific enthalpy, specific entropy, specific exergy, exergy ratio, density, isobaric specific heat, isochoric specific heat, ratio of specific heat, coefficient of viscosity, kinematic coefficient of viscosity, thermal conductivity, prandtl number, ion product, static dielectric constant, isentropic exponent, velocity of sound, joule-thomson coefficient, pressure coefficient, volumetric coefficient of expansion, isentropic compressibility, and isothermal compressibility. Also, this software can analyze and print the system values of mass flow rate, volume flow rate, internal energy flow rate, enthalpy flow rate, entropy flow rate, exergy flow rate, heat flow rate, power output, power efficiency, and reversible work. Additionally, this software support the functions such as MS-Power Point.

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Development of Small Flat Plate Type Cooling Device (소형의 평판형 냉각장치 개발)

  • Moon, Seok-Hwan;Hwang, Gunn;Kang, Seung-Youl;Cho, Kyoung-Ik
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.9
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    • pp.614-619
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    • 2010
  • Recently, a problem related to the thermal management in portable electronic and telecommunication devices is becoming issued. That is due to the trend of a slimness of the devices, so it is not easy to find the optimal thermal management solution for the devices. From now on, a pressed circular type cooling device has been mainly used, however the cooling device with thin thickness is becoming needed by the inner space constraint of the applications. In the present study, the silicon flat plate type cooling device with the separated vapor and liquid flow path was designed and fabricated. The normal isothermal characteristics created by vapor-liquid phase change was confirmed through the experimental study. The cooling device with 70 mm of total length showed 6.8 W of the heat transfer rate within the range of $4{\sim}5^{\circ}C/W$ of thermal resistance. In the future, it will be possible to develop the commercialized cooling device by revising the fabrication process and enhancing the thermal performance of the silicon and glass cooling device.

Pressure-volume-temperature gauging method experiment using liquid nitrogen under microgravity condition of parabolic flight

  • Seo, Mansu;Park, Hana;Yoo, DonGyu;Jung, Youngsuk;Jeong, Sangkwon
    • Progress in Superconductivity and Cryogenics
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    • v.16 no.2
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    • pp.64-69
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    • 2014
  • Measuring an exact amount of remaining cryogenic liquid propellant under microgravity condition is one of the important issues of rocket vehicle. A Pressure-Volume-Temperature (PVT) gauging method is attractive due to its minimal additional hardware and simple gauging process. In this paper, PVT gauging method using liquid nitrogen is investigated under microgravity condition with parabolic flight. A 9.2 litre metal cryogenic liquid storage tank containing approximately 30% of liquid nitrogen is pressurized by ambient temperature helium gas. During microgravity condition, the inside of the liquid tank becomes near-isothermal condition within 1 K difference indicated by 6 silicon diode sensors vertically distributed in the middle of the liquid tank. Helium injection with higher mass flow rate after 10 seconds of the waiting time results in successful measurements of helium partial pressure in the tank. Average liquid volume measurement error is within 11% of the whole liquid tank volume and standard deviation of errors is 11.9. As a result, the applicability of PVT gauging method to liquid propellant stored in space is proven with good measurement accuracy.

The Numerical Analysis and Experimental Verification of the Heat Transfer Effect on the Highly Pressurized Gas Spring (고압 밀폐 가스 스프링에서의 열전달 효과 수치해석 및 실험적 검증)

  • Han, Insik;Choi, Kyojun;Kim, Jaeyong;Lee, Yoonbok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.87-97
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    • 2013
  • Recently the use of gas spring in the combat and commercial vehicle's suspension is increasing. Because of its nonlinear characteristics, the gas spring can support wide range of dynamic loads and gives good ride quality. In design of gas spring, isothermal and adiabatic processes are applied generally, but those processes could not produce heat transfer effect in the simulation. So in this study, heat transfer differential equation and BWR/Ideal state equation are used to calculate the pressure of gas spring which is changing with time. The numerical analysis showed that the pressure of gas spring forms a hysteresis loop in the both of the state equations. But the peak pressure value of BWR equation over 0.1Hz frequency are higher than that of adiabatic process. And the test results showed that the differences between test results and ideal gas equation are smaller than those of BWR equation, so the ideal equation is more accurate than BWR equation in this case.

Microstructural Evolution of Electromagnetically Stirred Al alloy Billet During Isothermal Reheating at the Solid-liquid State (전자기 교반한 알루미늄합금 빌렛의 재가열시 고액공존구역에서의 조직변화)

  • Lee, Dock-Young
    • Journal of Korea Foundry Society
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    • v.28 no.3
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    • pp.129-135
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    • 2008
  • The reheating stage of electromagnetically stirred Al billet is a critical factor in the thixoforming process. When reheated to the solid-liquid state, the microstructure evolves to a more globular and more homogeneous structure by a coarsening mechanism, the kinetics depending on the initial microstructure. Microstructural evolution has been characterized by conventional parameters (mean size of particle and shape factor) as a function of holding time in the solid-liquid state. The aim of this study is to report experimental results concerning microstructural evolution in the solid-liquid state of electromagnetically stirred Al billet. The material was elaborated in the form of continuously cast bars solidified with electromagnetic stirring to degenerate the dendritic structure. The choice of the reheating conditions is determined by a dendritic ripening and coalescence mechanism, involving variations of both the shape and size of the particles. The reheating time has to be long enough to allow a minimum degree of spheroidizing, but has to be limited as much as possible in order to avoid excessive ripening. The optimum microstructure was obtained at the reheating temperature of near $584^{\circ}C$ and the holding time of 5 min. The only means of combining high productivity with good casting quality was to use feedstock billets whose microstructure showed rapid transformation characteristics.

Failure Prediction for an AZ31 Alloy Sheet during Warm Drawing using FEM Combined with Ductile Fracture Criteria (유한요소법과 연성파괴이론에 의한 AZ31합금 판재의 온간 드로잉 공정에서의 파단예측)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.258-264
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    • 2012
  • The forming failure of AZ31 alloy sheet during deep drawing processes was predicted by the FEM and ductile fracture criteria. Uniaxial tensile tests of round-notched specimens and FE simulations were performed to calculate the critical damage values for three ductile fracture criteria. The critical damage values for each criterion were expressed as a function of strain rate at various temperatures. In order to determine the best criterion for failure prediction, Erichsen cupping test under isothermal conditions at $250^{\circ}C$ were conducted. Based on the plastic deformation histories obtained from the FE analysis of the Erichsen cupping tests and the critical damage value curves, the initiation time and location of fracture were predicted under bi-axial tension deformation. The results indicate that the Cockcroft-Latham criterion had good agreement with the experimental data. In addition, the FE analysis combined with the criterion was applied to another deep drawing process using an irregular shaped blank and these additional results were verified with experimental tests.

Current Status of Heat Capacity Measurement Techniques for Ionic Liquids by DSC (DSC를 이용한 이온성 액체 열용량 측정 기술 현황)

  • Jo, Ye Lim;Kim, Ki-Sub;Park, Byung Heung
    • Journal of Institute of Convergence Technology
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    • v.4 no.1
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    • pp.5-8
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    • 2014
  • Recently ionic liquids received much attention as novel materials capable of replacing traditional solvents. The applicability of the ionic liquids should be determined based on their physico-chemical properties. Heat capacity is one of the most important properties to be considered when a process is developed using the ionic liquids and currently DSC has been proved as an effective technique to measure the heat capacity. Micro DSCII can measure heat capacities of various liquids by both an isothermal step method and a scanning method. DSC Q100 and MDSC are able to measure heat capacities of several ionic liquids. For each ionic liquid linear regression of the heat capacity as a function of temperature has been performed to increase accuracy. To investigate the feasibility of ionic liquids as PCMs, their heat capacities have been measured by using Pysis I DSC. This paper briefly summarizes the present techniques of measuring heat capacities of ionic liquids by DSC.