• Title/Summary/Keyword: Involute Gear

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A study on the changes of involute-curve of spur gear die for cold forging and forged part (냉간 단조 스퍼어 기어의 금형과 단조품의 인볼류트 곡선 변화 연구)

  • 천세환;이정환;이영선;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.44-48
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    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear, Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

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FE Analysis to predict the changes of involute-curve during cold-forging (냉간 단조시 인볼류트 곡선 변화 예측을 위한 유한요소 해석)

  • 천세환;이정환;이영선;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.34-38
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    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear. Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

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Tooth Form Design of Involute Gear Type External Gear Pump (Involute 기어형식의 외접기어펌프 치형 설계)

  • Shim, Bo-Mi;Choi, Min-Han;Ahn, Jin-Woo;Che, Woo-Sung
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.539-540
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    • 2011
  • 본 논문에서는 건설기계 및 운반기계, 차량의 유압장치(브레이크, 클러치 및 파워 스티어링 시스템)로 널리 사용되어지고 있는 외접기어펌프의 치형을 Involute 기어형식으로 설계하였다. 상용프로그램인 Pumplinx 프로그램을 통해 이 기어를 해석하여 효율 및 성능을 알아보았다.

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A Study on the Forging of Internal Involute Gears with Alloy Steel (합금강을 이용한 내접 인벌류우트 기어의 단조에 관한 연구)

  • 최종웅;조해용;최재찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.90-98
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    • 1998
  • Forging of internal involute gears with alloy steel has been analyzed by means of upper bound method. Kinematically admissible velocity fields for forging of internal gear were proposed. It was assumed that the shape of free flow surface during forging operation is a straight line perpendicular to the plane of symmetry. Using the suggested velocity fields, forging loads and relative pressures were calculated by numerical method. Consequently forging die should be successfully designed without fracture or failure during forging operation. Experiments were carried out with the designed die and SCM415 alloy steel as billet material. The calculated loads were compared with experimental one and they are in good agreement with experimental inspections. As a result, the calculated solutions would be useful to predict the loads and the designed die is suitable for forging of internal involute spur gear with alloy steel. The forged gear is measured to be KS 4 class and its class should be improved by subsequent working such as shaving after forging operation.

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A study on the biarc curve fitting of involute curve (Involute Curve의 Biarc Curve Fitting에 관한 연구)

  • Lee, C.M.;Lee, S.H.;Cho, S.R.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.78-85
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    • 1996
  • The determination of the optimum biarc curve passing through a given set of points along involute curve is studied. The method adopted is that of finding the optimum no. of span and the optimum length of the span such that the error between the biarc curve and involute curve is minimum. Irregular curve span method is effectively used to describe the involute curve with reduced length of NC-Code.

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The research regarding the epicyclic gear system development for a rate of high-reduction embodiment (고감속비 구현을 위한 유성기어 시스템 개발에 관한 연구)

  • Han M.S.;Kim S.Y.;Park J.W.;Lee S.S.;Kim S.K.;Jeon E.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.347-348
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    • 2006
  • Among various gear system, planetary gear system has the best characteristics in high efficiency, excellent strength capacity, easy convertible speed control, and compact design aspect. Strength of gear is considered as the most important design factor. We have studied tooth form and the planetary gear system that have high reduction gear ratio is created by using the involute curve.

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Development of the Automatic Generation Program of the Helical Gear Using Solid Works API (SolidWorks API를 이용한 헬리컬기어 자동생성 프로그램 개발)

  • Choi, Wan-Shik;Park, Chan-Il
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1142-1147
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    • 2004
  • The tooth profile of helical gear that is manufactured by the rack cutter consists of the involute curve and the trochoid curve. However, gear designers are very hard to calculate the exact profile because it needs very complex information about the gear manufacturing. Therefore, the purpose of this study is to develop the automatic generation program for the helical gear using the Solid Works API. First, involute and trochoide coordinates by the rack cutter are calculated. Using the data, Visual Basic program for the helical gear model is coded. This work gives us the quick helical gear modeling and can be used as the modeling for the finite element analysis.

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A Study on the Design and Experiment for the Profile of Lower-Noise Gear Tooth (저소음 치형의 설계 및 실험에 관한 연구)

  • 김호룡;안승준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.1-10
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    • 1993
  • A design method of gear tooth profile which can reduce the noise of gear is studied. The tooth profile is generated by combining involute and cycloid tooth curves in which the involute tooth profile is near the pitch point and cycloid tooth profile at the addendum and the dedendum. Considering parameters which have an influence on the reduction of gear noise and building up a design conditions for the noise reduction of gear, the lower-noise combined gear tooth profile is designed. For the check of noise reduction of the combined gear profile, two pairs of combined profile gear, two pairs of involute gear, and a pair of cycloid gear were manufactured by the NC Wire Cutting Machine, and the experiment for measuring of gear noise was carried out on each pair. The noise reduction of the combined profile gear was obtained.

A Study on the Optimized Biarc Curve Fitting of Involute Curve (인벌류트 곡선의 Biarc Curve Fitting 최적화에 관한 연구)

  • Cho, Seung-Rae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.71-78
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    • 1999
  • The determination of the optimum biarc curve passing through a given set of points along involute curve is studied. The method adopted is that of finding the optimum number of span and the optimum length of the span such that error between the biarc curve and involute curve minimum. Iterative method is effectively used to find the optimim number and length of the span on involute curve with reduced length of NC-code.

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A Study on the Relief Port Position of Oil Hydraulic Gear Pump with Involute Teeth (Involute 치형을 가진 유압 기어펌프의 릴리프 홈의 위치에 관한 연구)

  • 김철호;정재연
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.126-132
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    • 2000
  • It is possible for a volume of fluid to become trapped in the space between two adjoining teeth as the tips of the teeth engage in Gear Pump with involute teeth. This trapped fluid leads to several harmful results, for example fluctuating pressure and aeration of pump. In this study, hence, theoretical and experimental analyses on this'Trapping'were accomplished as using relief port(or escape port), one of the means for avoid it. Also, the grasp and analysis on variational type of the internal pressure in parallel with above experiments are achieved so that hydrodynamic behaviors in pump were contemplated.