• Title/Summary/Keyword: Integrated Manufacturing Systems

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Survey of Evolutionary Algorithms in Advanced Planning and Scheduling

  • Gen, Mitsuo;Zhang, Wenqiang;Lin, Lin
    • Journal of Korean Institute of Industrial Engineers
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    • v.35 no.1
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    • pp.15-39
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    • 2009
  • Advanced planning and scheduling (APS) refers to a manufacturing management process by which raw materials and production capacity are optimally allocated to meet demand. APS is especially well-suited to environments where simpler planning methods cannot adequately address complex trade-offs between competing priorities. However, most scheduling problems of APS in the real world face both inevitable constraints such as due date, capability, transportation cost, set up cost and available resources. In this survey paper, we address three crucial issues in APS, including basic scheduling model, job-shop scheduling (JSP), assembly line balancing (ALB) model, and integrated scheduling models for manufacturing and logistics. Several evolutionary algorithms which adapt to the problems are surveyed and proposed; some test instances based on the practical problems demonstrate the effectiveness and efficiency of evolutionary approaches.

A Workflow Framework for the Integrated Logistics Systems (통합 물류 시스템 구축을 위한 워크플로 프레임워크)

  • Seo, Yong-Won;Sung, Che-Hoon;Hahm, Ju-Ho
    • IE interfaces
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    • v.12 no.1
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    • pp.143-149
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    • 1999
  • In this paper, we propose a workflow framework for the integrated logistics systems. We modelled the logistics activities into workflows, which allow clear specification and flexible modification of business processes. To specify workflows, we used petri-net that is extended to handle with information flows. A framework to implement the integrated logistics system using workflow management technology is proposed. Since logistics is closely related with other parts of enterprise such as manufacturing and accounting, the framework could capture a rich features required for enterprise-wide systems.

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Web-Based Integrated Monitoring and Management System for High-Speed and High-Precision Machining Systems (고속.고정밀 가공시스템을 위한 웹기반 통합 모니터링 및 관리 시스템)

  • Nam S.H.;Moon J.S.;Hong W.P.;Choi H.Z.;Lee S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.605-606
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    • 2006
  • Today, the need for more flexible and adaptive production system and integrated management of their manufacturing information and facilities is ever increasing to cope with competitive and ever-changing global market environments and complexity of new control systems. This paper presents the whole system architecture and the technological characteristics of for each individual system layer which are able to flexibly integrate and manage high-speed and high-precision machining systems. It is investigated that monitoring and integrated management of the control systems can be realized with consideration of detailed information of various CNCs, and the management function may be easily constructed and extended using components of the manufacturing execution layer.

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Development of a Shop Floor-Centered Integrated Design/Manufacturing Information System for the Production of Aerospace Structure Parts (항공기 기체 부품 생산을 위한 생산 현장 중심의 설계 생산 통합 / 정보 시스템 개발)

  • 한관희;최운집;박찬우;이상한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1007-1012
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    • 2004
  • To increase the productivity and efficiency of an enterprise, all relevant product information should be provided to shop floor workers timely and in a unified form because shop floor workers are final consumers of most accumulated information generated from various departments of an enterprise. but, most existing enterprise information systems have an emphasis upon providing design/manufacturing information to office workers. Proposed in this study is a development of integrated design/manufacturing information system focused system, the function required for shop floor activities. For developing integrated information system, the functional required for shop floor are identified and analyzed. Based on the extracted functional requirements, object-oriented system design and implementation is conducted. By using this system, shop floor workers can refer to all relevant information necessary to their work easily and in a integrated form.

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Performance Management of Token Bus Networks for Computer Integrated Manufacturing (컴퓨터 통합생산을 위한 토큰버스 네트워크의 성능관리)

  • Lee, Sang-Ho;Lee, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.152-160
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    • 1996
  • This paper focuses on development and evaluation of a performance management algorithm for IEEE 802.4 token bus networks to serve large-scale integrated manufacturing systems. Such factory automation networks have to satisfy delay constraints imposed on time-critical messages while maintaining as much network capacity as possible for non-time-critical messages. This paper presents a network performance manager that adjusts queue capacity as well as timers by using a set of fuzzy rules and fuzzy inference mechanism. The efficacy of the performance management has been demonstrated by a series of simulation experiments.

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Multiobjective Genetic Algorithm for Scheduling Problems in Manufacturing Systems

  • Gen, Mitsuo;Lin, Lin
    • Industrial Engineering and Management Systems
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    • v.11 no.4
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    • pp.310-330
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    • 2012
  • Scheduling is an important tool for a manufacturing system, where it can have a major impact on the productivity of a production process. In manufacturing systems, the purpose of scheduling is to minimize the production time and costs, by assigning a production facility when to make, with which staff, and on which equipment. Production scheduling aims to maximize the efficiency of the operation and reduce the costs. In order to find an optimal solution to manufacturing scheduling problems, it attempts to solve complex combinatorial optimization problems. Unfortunately, most of them fall into the class of NP-hard combinatorial problems. Genetic algorithm (GA) is one of the generic population-based metaheuristic optimization algorithms and the best one for finding a satisfactory solution in an acceptable time for the NP-hard scheduling problems. GA is the most popular type of evolutionary algorithm. In this survey paper, we address firstly multiobjective hybrid GA combined with adaptive fuzzy logic controller which gives fitness assignment mechanism and performance measures for solving multiple objective optimization problems, and four crucial issues in the manufacturing scheduling including a mathematical model, GA-based solution method and case study in flexible job-shop scheduling problem (fJSP), automatic guided vehicle (AGV) dispatching models in flexible manufacturing system (FMS) combined with priority-based GA, recent advanced planning and scheduling (APS) models and integrated systems for manufacturing.

Structural Analysis and Manufacturing of the Integrated System using Ion Beam (이온 빔 이용 통합시스템의 제작 및 구조해석)

  • Kim, Seong-Keol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.88-95
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    • 2007
  • Generally, the integrated system using ion beam consists of 4 major parts, which are SEM, FIB, nano stage, and chamber. Among them, the nano stage and the chamber are designed and manufactured. The whole systems are integrated. Also, FE models are built to perform modal analyses of each part and the whole integrated system with a commercial program. Through these analyses, it is found that each part and the integrated system are very safe against vibrations including external excitations from ground and any others, because their natural frequencies are much larger than frequencies of external excitations. Also, isolation of ground induced vibration is considered.

AN INSTRUCTIONAL FMS LABORATORY: DESIGN, APPLICATION AND SIMULATION

  • 박양병
    • Korean Management Science Review
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    • v.8 no.1
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    • pp.27-39
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    • 1991
  • This paper describes the instructional flexible manufacturing system(FMS) laboratory facility at Virginia Polytechnic Institute(VPI) which is directed at problems and issues in the design, implementation and control of computer integrated manufacturing systems. It begins with a configuration and an operational description of FMS laboratory facilities. Next, relevant curricula in manufacturing systems design and control, which can use the FMS laboratory for instructional purpose, are introduced, A computer simulation can be used as an excellent tool for analysis prior to implementation of FMS as well as an on-going improvement tool. A brief survey of simulation languages is lastly included.

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An Integrated CAD System for FEA-based Design of Heterogeneous Objects (복합재 형상의 FEA기반 설계를 위한 통합 CAD 시스템)

  • Shin K. H.;Kim J. H.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.5
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    • pp.328-338
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    • 2005
  • CAD systems are routinely used by designers for creating part geometries. Interfaces to CAE/CAM systems are also commonplace enabling the FEA-based design optimization and the rapid fabrication of the designed part. However, conventional CAD systems have thus far focused on objects with homogeneous interior. Two recent advances--use of heterogeneous objects such as Functionally Graded Materials (FGM) in parts and Layered Manufacturing Technology (LMT)--have brought to the forefront the need for CAD systems to support the creation of geometry as well as the graded material inside. We first describe the need and the components of such a CAD system for heterogeneous objects. A prototype CAD system is then described with one specific example (thermal barrier type FGM, pressure vessel) in order to illustrate the use of the implemented CAD system. The implemented system is manually integrated with FEA tools for optimal design. Our ongoing work involves the automation of the integration with FEA tools.

An Web-Based Integration of Manufacturing Information Systems (웹기반 제조정보시스템 통합)

  • 최병욱;김태범
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.105-108
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    • 2002
  • In the recent manufacturing industry almost all sorts of activities tends to be digitized and networked to enhance the comprehensive efficiency of the enterprise. In that sense, enterprise informatization system as well as product information sharing system plays an important role, and those application systems are to be integrated in a smooth manner. In this paper, a prototype of an web-based product information sharing system is developed, which integrates information on technical documentation and parts information together. The prototype also integrates information on the implementation strategies for the enterprise informatization.

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