• Title/Summary/Keyword: Inspection method

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A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

Multivariate Sequential Rectifying Inspection with Applicability to the Motor Vehicle Emission Certified Test (자동차 배출가스보증시험에 다변수 축차검사의 적용에 관한 연구)

  • Jo, Jae-Rip
    • Journal of Korean Society for Quality Management
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    • v.19 no.2
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    • pp.63-77
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    • 1991
  • Currently the problem of air pollution caused by the motor vehicle emission is one of the most serious problems to be solved. Thus we needed the inspection method and technical innovation constraining the motor vehicle emission. In order to establish the more reasonable certified test, the multivariate sequential rectifying inspection plan designed in this paper has been applied to the domestic vehicles by analyzing the statistic characteristics of the emission distribution. This inspection method is designed to satisfy the evaluation measure constraining domestic vehicle emission, and it serves the defect rectifying system and performance certification of catalytic converts. As the prior parameter for the domestic vehicles, we used the data for the catalytic converts which passed the certified test excuted by the EPK. For the case of engine test, we used those data which passed the certified test of domestic vehicles. The multivariate sequential rectifying inspection plan of the vector parameter is able to minimize the average sample number and increase the pass probability of operating characteristic curve.

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Development of the Corrosion Deterioration Inspection Tool for Transmission Tower Members

  • Woo, Sangkyun;Chu, Inyeop;Youn, Byongdon;Kim, Kijung
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.2
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    • pp.293-298
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    • 2016
  • Recently, interests for maintenance of transmission tower are increasing to extend life of structures and reduce maintenance cost. However, existing classical diagnosis method of corrosion deteriorated degree on the transmission tower steel members, visual inspection, has a problem that error often due to difference of inspector's individual knowledge and experience. In order to solve the problem, this study carried out to develop the corrosion deterioration inspection tool for transmission tower steel members. This tool is composed of camera equipment and computer-aided diagnosis system. We standardized the photographing method by camera equipment to obtain suitable pictures for image processing. Diagnosis system was designed to evaluate automatically degree of corrosion deterioration for member of transmission tower on the basis of the RGB color image processing techniques. It is anticipated that developed the corrosion deterioration inspection tool will be very helpful in decision of optimal maintenance time for transmission tower corrosion.

Visual inspection algorithm of cold rolled strips by wavelet frame transform (Wavelet frame 변환을 이용한 냉연 시각검사 알고리듬)

  • Lee, Chang-Su;Choi, Jong-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.372-377
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    • 1998
  • This paper deals with the detection, feature extraction and classification of surface defects in cold rolled strips. Inspection systems are one of the most important fields in factory automation. Defects such as slipmark and dullmark can be effectively detected with a Gaussian matched filter because their shapes are similar to Gaussian. It is justified that the proposed WF(Wavelet Frame) method could be regarded as multiscale Gaussian matched filter which can be applied to the inspection of cold rolled strip. After a wavelet frame transform, the entropies and moments are computed for each subband which pass through both local low pass filter and nonlinear operator. With these features as input, a MLP(Multi Layer Perceptron) is used as a classifier. The proposed inspection method was applied to the real images with defects, and hence showed good performance. The role of each extracted feature is analyzed by KLT(Karhunen-Loeve Transform).

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Detection of PCB Components Using Deep Neural Nets (심층신경망을 이용한 PCB 부품의 검지 및 인식)

  • Cho, Tai-Hoon
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.2
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    • pp.11-15
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    • 2020
  • In a typical initial setup of a PCB component inspection system, operators should manually input various information such as category, position, and inspection area for each component to be inspected, thus causing much inconvenience and longer setup time. Although there are many deep learning based object detectors, RetinaNet is regarded as one of best object detectors currently available. In this paper, a method using an extended RetinaNet is proposed that automatically detects its component category and position for each component mounted on PCBs from a high-resolution color input image. We extended the basic RetinaNet feature pyramid network by adding a feature pyramid layer having higher spatial resolution to the basic feature pyramid. It was demonstrated by experiments that the extended RetinaNet can detect successfully very small components that could be missed by the basic RetinaNet. Using the proposed method could enable automatic generation of inspection areas, thus considerably reducing the setup time of PCB component inspection systems.

Study on Automation of Inspection System in the Piston Lod Manufacturing Process (피스톤로드 검사공정의 자동화 시스템 구축 방안)

  • Sin, Dong-Ju;Kim, Gyeong-Rok;Jeong, Ho-Yeon
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2007.11a
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    • pp.418-421
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    • 2007
  • For Shock obsorber piston led is launched to the market through luring, milling, grooving, rolling, inspection and finally packing processes, To this time around 11 items, that is, out diameter and length etc..for the piston lod are inspected strictly as a total inspection. Piston Lod is being produced 30,000 a day and its excessively repeating inspection is getting induce repetition strain injury and reduce production rate as fatigue accumulation of worker increase inspection errors. Therefore, for the inspection process is severely needed a progressive improvement through the automation. In this study, we consider automation method of piston led inspection process and suggest an efficient automation strategy as improving the various problems in present manual inspection way.

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A Study on the Daily Inspection of the Rolling-stocks (철도차량 일상검수 주기 및 방법에 관한 연구)

  • Yu, Yang-Ha;Lee, Nak-Young;Kim, Ho-Soon
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1642-1649
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    • 2010
  • At present, KORAIL is in the middle of renovating. All steps exert great effort at cost reduction and a profit improvement. Especially to improve maintenance method and inspection period at the rolling-stock division lots of research is under progress. Daily inspection of rolling stocks is to operate the rolling stock normally. Daily inspection items are driving control device, coupling device, brake system, water system and air conditioning system, electrical system etc. Half of the maintenance manpower are inputted at daily inspection. Strengthens the quality and optimize the proportion of daily inspection are urgent problem. Daily inspection period extension aim is as follows. KTX from 3,500km to 5,000km, passenger car from 1st to 3,500km, new style electric locomotive from 2nd to 5,000km, the diesel locomotive is 2,800km from 1,200km. In this paper, the optimal daily inspection period and methods are considered including expected problem and counter measures.

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Minimization of Inspection Cost in a BLU Inspection System Using a Steady-State Flow Analysis

  • Yang, Moon-Hee;Kim, Seung-Hyun
    • Management Science and Financial Engineering
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    • v.15 no.2
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    • pp.53-68
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    • 2009
  • In this paper, we address a problem for minimizing the number of items inspected in a back-light-unit (BLU) inspection system, which includes a K-stage inspection system, a source inspection shop, and a re-inspection shop. In order to formulate our objective, we make a steady-state flow analysis between nodes (or shops), and derive the steady-state amount of flows between nodes and defective rates by solving a nonlinear balance equation. We provide an enumeration method for determining an optimal value of K which minimizes the number of items inspected. Our methodology could be applied and extended to similar situations with slight modification.

Study on the Inspection Standards of Motorcycle Lamps (이륜자동차 등화장치 검사기준에 관한 연구)

  • Hong, Seungjun;Lim, Jaemoon;Ha, Taewoong
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.4
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    • pp.6-11
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    • 2016
  • The objective of this study is to present the inspection standards of motorcycle lamps affecting motorcycle traffic accident in night time. The inspection standards of motorcycle lamps recommended by CITA International Motor Vehicle Inspection Committee are surveyed. Also, the domestic safety standards of motorcycle and inspection standards of passenger car are considered. The inspection standard and method with principal reasons of rejections of head-lamp, number plate lamp, front-rear position lights, stop lamp and direction indicators of motorcycles are suggested.

Calibration of Detection System of Crack in Concrete Structure by Using Image Processing Technology

  • Kim, Su-Un;Shin, Sung-Woo;Park, Jeong-Hak;Choi, Man-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.626-634
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    • 2011
  • The investigation of concrete structure typically relies on visual inspection which is one of the basic inspection techniques. Image processing techniques play a crucial role in the growing field of automatic surface inspection technique. However, kinds of inspection equipment, environmental condition and detection algorithm have much influence on the reliability of inspection result. This paper proposes a verification method and testing procedure for the reliability of inspection results and surveys characteristics of image acquisition systems and crack inspection algorithms.