• Title/Summary/Keyword: Injector design

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An Investigation of the Spray Characteristics according to Injection Conditions for a Gasoline Direct Injector (직분식 가솔린 인젝터의 분사 조건에 따른 분무 특성 분석)

  • 이기형;이창식;이창희;류재덕;배재일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.89-95
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    • 2001
  • Recently GDI(Gasoline Direct Injection) engine is spotlighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. When compared to PFI(Port Fuel Injection) engine, GDI engine needs more complicated control and optimal design with injection system. In addition, spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is also varied. Thus spray structure should be analyzed in details to meet various conditions. In this experimental study, two types of visualization system were developed to simulate compression stroke and intake stroke, respectively. With an increase of the ambient pressure, the penetration length tends to decrease due to rising resistance caused by the drag force of the ambient air. Spray characteristics impinged on the piston has a significant effect on mixture stratification around the spark plug. These results provide the information on macroscopic spray structure and design factors far developing GDI injector.

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A Study on Optimal Design of Direct Needle-driven Piezo Injector for Accomplishing Injection Pressure of 1800 bar (분사압력 1800 bar 실현을 위한 직접 니들구동방식 피에조 인젝터 설계 최적화 연구)

  • Han, Sangik;Kim, Juhwan;Ji, Hyungsun;Go, Junchae;Kim, Jinsu;Lee, Jinwook
    • Journal of ILASS-Korea
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    • v.21 no.3
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    • pp.121-129
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    • 2016
  • The advantages of the common rail fuel injection system architecture have been recognized since the development of the diesel engine. In common rail systems, a high-pressure pump stores a reservoir of fuel at high pressure up to and above 2000 bar. And solenoid or piezoelectric valves make possible fine electronic control over the fuel injection time and quantity, and the higher pressure that the common rail technology makes available provides better fuel atomization. In this study, the direct needle-driven piezo injector was investigated for accomplishing injection pressure of 1800 bar by optimal design by simplification of component and changing number of springs and plates of DPI. It was found that a direct needle-driven piezo injection system features the prototype DPI for passenger vehicle to operate at 1800 bar of injection pressure.

Design and Cold Flow test of a Multi-injector Engine using Hydrogen Peroxide/Kerosene (과산화수소 케로신을 추진제로하는 다중 인젝터 설계 및 수류실험)

  • Kim, Ki-Woo;Jeon, Jun-Su;Park, Jin-Ho;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.95-98
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    • 2010
  • A multi-injector rocket engine using high concentrated hydrogen peroxide and kerosene as the oxidizer and fuel was designed and fabricated. Six coaxial swirl injectors were mounted on the mixing head and flow analysis in the manifold was performed to minimize stagnation and recirculation zones. Finally, uniformity of mass flow rate and spray pattern was evaluated by cold flow tests and the mixing head design process was successfully verified the results.

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Sensitivity Analysis on Design Parameters of the Fuel Injector for CRDI Engines (커먼레일용 연료분사 인젝터의 설계변수에 대한 민감도 분석)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.107-114
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    • 2009
  • A Common-Rail Direct Injection (CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, emission regulations. High pressure in the common rail with electric control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine velocity and load conditions. In this study, CRDI system analysis model which includes fuel and mechanical systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design are carried out.

Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors (다종의 동축 스월형 단일 분사기 연소 특성에 관한 실험적 연구)

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.2
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    • pp.85-94
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    • 2004
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principal design parameters. a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

Design Improvement of Baffle Injector Using Conjugate Heat Transfer Analysis (복합열전달 해석을 이용한 배플 분사기 설계 개선)

  • Kim, Seong-Ku;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.4
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    • pp.395-402
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    • 2010
  • Baffle injectors are protruded into the combustion chamber and form an anti-pulsating baffle to prevent high-frequency combustion instabilities in transverse modes. Being exposed to a high heat-flux environment, the baffle injector has self-cooling passages through which kerosene is convected and heated. The baffle injector with 20 spiral cooling channels has been developed and successfully applied to 30 $ton_f$-class combustors without any performance loss due to an additional cooling. In this work, numerical analysis of conjugate heat transfer in baffle injectors with various cooling channel designs has been performed in order to reduce the fabrication cost which would be considerably increased for the 75 $ton_f$-class combustor. Prior to the application to a full-scale combustor, the thermal durability of the modified design has been verified through the subscale hot-firing tests.

A Study on Performance Improvement in Durability and Reliability of LPi Injector (LPI 인젝터의 성능 및 내구성 개선에 관한 연구)

  • Park, Cheol-Woong;Kim, Chang-Up;Choi, Kyo-Nnam;Baik, Seung-Kook;Shin, Moon-Sung
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.38-44
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    • 2012
  • In recent years, the need for more fuel-efficient and lower-emission vehicles has driven the technical development of alternative fuels such as LPi (Liquid phase LPG injection) which uses pump for the high pressure supply of liquid LPG fuel and is able to meet the limits of better emission levels while it has an advantage of higher power. Although it has the advantage of power and lower emission levels, the characteristics of LPG, such as high vapor pressure, lower viscosity and surface tension than gasoline fuels makes it difficult design system. Therefore most fuel pumps and injectors are imported. In the present study, in order to domestically develop LPG injector which guarantees flow rates and optimal operation, the experimental investigation on leakage and flow rate characteristics of developed prototype injector was carried out at the bench test rig for developed injector.

The Design and Fabrication of the Kicker Modulator for PLS-II (PLS-II 키커 모듈레이터 설계 및 제작)

  • Son, Yoon Kyoo;An, Suk Ho;Shin, Seung Hwan;Lee, Tae Yeon
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.421-422
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    • 2017
  • The kicker modulator was upgraded and installed in 1995. The PLS-II injection kicker modulator is configured with series resonant circuit. A total of four kicker magnets are used to distribute the normal storage ring beam orbit toward the septum magnet wall. Only one kicker modulator is used to drive the four kicker magnets. It is not adjust the current magnitude and timing of magnets. During the kicking, the beam has oscillation of 2 mm horizontal direction and $200{\mu}m$ vertical direction in present injector system. Our goals is to decrease the oscillation less than $300{\mu}m$. To give balanced current for all four magnets and to have precise timing between magnet current, we have plan to divide kicker power supply into four individual power supply. In this paper, the design of new individual kicker power supply and Fabrication of the new injector system is presented.

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Flow performance of cryomodules in C-ADS Injector II

  • WAN, Yu-Qin;HAN, Yan-Ning;Zhang, Jun-Hui;Li, Chao
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.3
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    • pp.74-78
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    • 2022
  • Two β=0.10 cryomodules are required for the China Accelerator Driven Subcritical System (C-ADS) injector II accelerator. Flow design is of great importance in the performance of cryomodules, including thermal design, flow distribution, pressure drop and so on. This paper will study convection heat transfer of helium and relation among the pipe diameter, mass flow rate and Reynolds number. Furthermore, the influence of flow geometries on pressure drop and flow distribution will also be done. It was found that the theoretical flow distribution were in good agreement with the experimental data.

Design of Full-Scale Combustion Chamber of Liquid Rocket Engine for Ground Hot Firing Tests (지상연소시험용 실물형 고압 연소기의 설계)

  • Han Yeoungmin;Kim Seunghan;Seo Seonghyeon;Cho Wonkook;Choi Hwanseok;Seol Wooseok;Lee Sooyong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.299-304
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    • 2005
  • The design procedures of full-scale combustion chamber with chamber pressure of 53bara, mass flow rate of 90kg/s, combustion efficiency of $94\%$ and specific impulse at ground of 253sec were described. The details of combustion performance and geometrical parameters were also given. Full-scale combustion chamber consists of the combustor head with injector/baffle and the chamber/nozzle with regenerative cooling channels. The design results of combustion chamber with ablative materials, detachable injector head with SUS baffle or baffle injector and chamber body for ground hot firing tests were given in this paper.

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