• Title/Summary/Keyword: Injection Material

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Injection Flow Rate Improvement of Injectors for DME Common-rail Systems (DME 커먼레일 시스템을 위한 인젝터 분사 유량 개선)

  • Lee, G.S.;Shin, S.S.;Park, J.H.
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.55-60
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    • 2013
  • In this study, injection flow rates and material of the solenoid sealing of the injectors were improved for the development of a di-methyl Ether(DME) common-rail system. To deliver the same amount of energy provided by injection pressure of diesel $P_{inj}$ = 160 MPa, the DME injectors need to have larger diameter of nozzle hole and more No. of hole at low injection pressure of $P_{inj}$ = 40~50 MPa. The simplified nozzle flow model, which takes account of nozzle geometry and injection condition, was employed in order to design the concept of a injector nozzle such as No. of hole, diameter of hole and diameter of needle seat, etc. Injection amount and rate were tested by diesel and DME test stand. As a result, the diameter of nozzle hole were enlarged by 0.25 mm. The diameter of the orifice in the high pressure line was increased by 1.0 mm to maintain hydraulic force in the nozzle. The material of the solenoid sealing was changed to HNBR, which was strong against the corrosive. Experimental results showed that the injection amount of the DME injector drastically increased by 191.9% comparison to that of diesel at $P_{inj}$ = 40 MPa.

Effect of Electric field on an Injection Velocity in a Vertically Aligned Nematic Liquid Crystal (수직배향 네마틱 액정셀에서의 주입속도에 미치는 전기장 효과)

  • Jeon, Yeon-Mun;Kim, Sang-Gyun;Kim, Youn-Sik;An, Myeong-Hwan;Lee, Seung-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.7
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    • pp.695-699
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    • 2006
  • Injection time of liquid crystal (LC) by capillary action in a vertically aligned (VA) nematic LC cell takes longer than that in a homogeneously aligned (HA) LC cell because Miesowicz viscosity in the former is bigger than that in the latter. To reduce liquid crystal injection time in the VA cell, we applied vertical electric field while injecting so that the orientation of LC molecules is changed from vertical alignment to homogeneous alignment. Consequently, the injection speed is improved by 25 % when compared with the cell without an applied field.

Fabrication of Light Guiding Plate with Nanometer-Sized Patterns Using an Injection Molding Technology of Electrically Heated Mold Method (전열가열금형 방식의 사출성헝 기술을 이용한 나노 패턴 도광판의 제작)

  • Yun, Tae-Uk;Han, Ga-Ram;Kang, Min-Ki;Hong, Chin-Soo;Moon, Dae-Gyu;Kim, Chang-Kyo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.04a
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    • pp.55-56
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    • 2009
  • A light guiding plate (LGP) with nanometer-sized patterns was fabricated by injection molding method which employed electrically healed mold and the transcription of injection-molded parts was investigated. A Ni stamper was fabricated using MEMS technology. The Ni stamper was then installed in a movable heated core which is a key part of the mold. Using this mold, injection-molded plastic LGP parts were manufactured at different mold temperatures and the effect of the temperature on the transcription of the parts was investigated.

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Programming Characteristics of the Multi-bit Devices Based on SONOS Structure (SONOS 구조를 갖는 멀티 비트 소자의 프로그래밍 특성)

  • 김주연
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.9
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    • pp.771-774
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    • 2003
  • In this paper, the programming characteristics of the multi-bit devices based on SONOS structure are investigated. Our devices have been fabricated by 0.35 $\mu\textrm{m}$ complementary metal-oxide-semiconductor (CMOS) process with LOCOS isolation. In order to achieve the multi-bit operation per cell, charges must be locally frapped in the nitride layer above the channel near the source-drain junction. Programming method is selected by Channel Hot Electron (CUE) injection which is available for localized trap in nitride film. To demonstrate CHE injection, substrate current (Isub) and one-shot programming curve are investigated. The multi-bit operation which stores two-bit per cell is investigated. Also, Hot Hole(HH) injection for fast erasing is used. The fabricated SONOS devices have ultra-thinner gate dielectrics and then have lower programming voltage, simpler process and better scalability compared to any other multi-bit storage Flash memory. Our programming characteristics are shown to be the most promising for the multi-bit flash memory.

A Study on the Development and Characteristics of Eco-friendly None Alkaline Silica Sol Grouting Material (친환경 비알칼리성 실리카졸 지반주입재의 개발과 특성에 관한 연구)

  • Hyunsang Kang;Daeseouk Chung
    • Journal of the Society of Disaster Information
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    • v.19 no.4
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    • pp.747-756
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    • 2023
  • Purpose: In this study, a grout material mixed using non-alkaline silica-based materials, which is an eco-friendly injection material to stabilize ground, is investigated to improve conventional problems. Method: The homogel specimens of Eco-Friendly Non-Alkaline Silica Sol (ENASS) and L.W. and S.G.R., representative silicate grouting are manufactured. Physicochemical and engineering properties of the specimens are evaluated in laboratory with uniaxial compression strength, hydraulic conductivity, shrinkage, chemical resistance, elution, fish poison, waste leaching. Result: Laboratory test results show that the ENASS was superior in all aspects compared to the existing injection matirial. The suitability of the grout material with ENASS is investigated with filed tests. Conclusion: The results of laboratory and field tests demonstrates that the grout material with ENASS is eco-friendly material that increases the strength, decreases the permeability, and discharges pollutants without leaching.

A study on passenger air bag housing by injection molding analysis (자동차 승객용 에어백 하우징의 사출성형 해석 연구)

  • Choi, Doo-Yeol;Park, Jae-Il;Hong, Seok-Moo;Choi, Kye-Kwang;Han, Seong-Ryeol
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.9-13
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    • 2015
  • Plastic material has been applied to many automobile parts with the automotive lightweighting trend. In this study, a passenger air bag(PAB) housing which is produced by steel material in the present were molded using a plastics material. Before design and making of a mold for the PAB housing molding, it was carried out injection molding analysis. By analyzing the deformation results, the correction dimension for mold designing was determined. The design and manufacturing the mold applied the correction dimension were conducted. It was performed actual injection molding. The warpage value of the PAB housing was similar to the warpage of the injection molding analysis.

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Local Heating of an Injection Mold using Selective Induction Heating (선택적 유도가열을 사용한 사출금형의 국부가열기술)

  • Do, Bum-Suk;Park, Jung-Min;Eom, Hye-Ju;Park, Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1119-1123
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    • 2008
  • High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a noncontact procedure. It has been recently applied to the injection molding of thin-walled parts or micro/nano structures. Though the induction heating has an advantage in terms of its rapid-heating capacity on the mold surface, it still has difficulty in efficient mold temperature control due to the restriction of an induction coil design suitable for the given mold shape. The present study proposed a localized mold heating method by means of selective use of mold material. For localized induction heating, an injection mold composed of ferromagnetic material and paramagnetic material is used. The electromagnetic induction concentrates on the ferromagnetic material, from which we can selectively heat for the local mold elements. The feasibility of the proposed heating method is investigated through an experimental measurement in terms of the heating efficiency on the localized mold surface.

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Analysis of cure behavior of low temperature curing liquid silicone rubber (LSR) for multi-material injection molding (이중사출 성형을 위한 저온 경화 액상실리콘고무 (LSR)의 경화 거동 분석)

  • Hyeong-min Yoo
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.1-5
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    • 2023
  • In multi-material injection molding, since two or more materials with different process conditions are used, it is essential to maximize process efficiency by operating the cooling or heating system to a minimum. In this study, Liquid silicone rubber (LSR) that can be cured at a low temperature suitable for the multi-material injection molding was selected and the cure behavior according to the process conditions was analyzed through differential scanning calorimetry (DSC). Dynamic measurement results of DSC with different heating rate were obtained, and through this, the total heat of reaction when the LSR was completely cured was calculated. Isothermal measurement results of DSC were derived for 60 minutes at each temperature from 80 ℃ to 110 ℃ at 10 ℃ intervals, and the final degree of cure at each temperature was calculated based on the total heat of reaction identified from the Dynamic DSC measurement results. As the result, it was found that when the temperature is lowered, the curing start time and the time required for the curing reaction increase, but at a temperature of 90 ℃ or higher, LSR can secure a degree of cure of 80% or more. However, at 80 ℃., it was found that not only had a relatively low degree of curing of about 60%, but also significantly increased the curing start time. In addition, in the case of 110 ℃, the parameters were derived from experimental result using the Kamal kinetic model.

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A Study on the Ground Reinforcement of Jeju Scoria Layer by Chemical Grouting (약액주입에 의한 제주도 송이지층의 지반보강에 관한 연구)

  • Yang, Kiho;Park, Jeongjun;Kim, Younghun;Byun, Yoseph;Lee, Eunjong;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.2
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    • pp.75-82
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    • 2014
  • Recently, public works becoming bigger in Jeju are implemented various kinds of ground reinforcement method including the chemical grouting method. In this study, we have been investigated on the proper material and the injection condition for the excellent injection effect and the excellent strength of injection material and the permanent waterproof and reinforcement through the experiment. The kind of injection material has been selected through the uniaxial compression test and the endurance test of injection material as the chamber test. An experiment was performed with model ground made of scoria, the injection performance of selected material has been identified through the evaluation test of injection range using the decision test of injection amount and the calibration chamber test. As a result of test, it has been analyzed that MSG appeared to have the excellent strength, durability and injection performance all compared with the ordinary cement, this result is judged to be possible as the ancillary data of design at time of design and construction with the chemical grouting method in the future.

Prediction of Mechanical Property of Glass Fiber Reinforced Polycarbonate and Evaluation of Warpage through Injection Molding (유리섬유로 강화된 폴리카보네이트의 기계적 물성예측 및 사출성형을 통한 휨의 평가)

  • Moon, Da Mi;Choi, Tae Gyun;Lyu, Min-Young
    • Polymer(Korea)
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    • v.38 no.6
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    • pp.708-713
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    • 2014
  • Most plastics products are being produced by injection molding process. However, mold shrinkage is inevitable in injection molding process and it deteriorates dimensional quality through deflections and warpages. Mold shrinkage depends upon the material property of resin as well as injection molding condition. In this study, material property of resin has been predicted for glass fiber reinforced polycarbonate to control the warpage, and computer simulation of injection molding has been performed using predicted property. It was observed that the deflection of part decreased by the glass fiber reinforced resin. In order to verify the validity of this method and confidence of results, experiments of injection molding were performed. The results of experiments and computer simulations showed good agreement in their tendency of deflections. Consequently, it was concluded that the method of designing the material property of resin conducted in this study can be utilized to control the dimensional accuracy of injection molded products.