• Title/Summary/Keyword: Indentation Method

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Stress Conversion Factor on Penetration Depth of Knoop Indentation for Assessment of Nano Residual Stress (나노 잔류응력 측정을 위한 비등방 압입자의 깊이별 응력환산계수 분석)

  • Kim, Won Jun;Kim, Yeong Jin;Kim, Young-Cheon
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.4
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    • pp.95-100
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    • 2019
  • Nanoindentation has been widely used for evaluating mechanical properties of nano-devices, from MEMS to packaging modules. Residual stress is also estimated from indentation tests, especially the Knoop indenter which is used for the determination of residual stress directionality. According to previous researches, the ratio of the two stress conversion factors of Knoop indentation is a constant at approximately 0.34. However, the ratio is supported by insufficient quantitative analyses, and only a few experimental results with indentation depth variation. Hence, a barrier for in-field application exists. In this research, the ratio of two conversion factors with variation in indentation depth using finite elements method has been attempted at. The magnitudes of each conversion factors were computed at uniaxial stress state from the modelled theoretical Knoop indenter and specimen. A model to estimate two stress conversion factor of the long and short axis of Knoop indenter at various indentation depths is proposed and analyzed.

Optimum Selection of the Advanced Indentation Technique for the Evaluation of Non-equip-biaxial Residual Stress in Steel Materials (철강 재료의 2축 비등방향 잔류응력 평가를 위한 연속압입시험의 최적조건 선정)

  • Yu S.J.;Kim J.H;Park J.S.;Kwon D.I.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1774-1779
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    • 2005
  • Most of materials receive force in using, therefore, the characteristics of materials must be considered in system design not to occur deformation or destruction. Mechanical properties about materials can be expressed as responsible level of material itself under the exterior operation. Main mechanical properties is strength, hardness, ductility and stiffness etc. Currently, among major measure facilities to measure such mechanical properties, advanced indentation technique has focused in industrial areas as reason of nondestructive and easy applications for mechanical tensile properties and evaluation of residual stress of materials. This study is to find the optimum experimental condition about residual stress advanced indentation technique for accurate analysis of the welded joint of steel materials through indentation load-depth curve obtained from cruciform specimen experiment. Optimum selection was applied to the welded joint of real steel materials to give non-equi-biaxial stress state and compared with general residual stress analyzing method for verification.

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Prediction of State of Cutting Surfaces of Polymers by Analysis of Indentation Load-depth Curve (압입하중-변위곡선 분석을 통한 폴리머 소재의 절삭표면상태 예측에 관한 연구)

  • Jeon, Eun-Chae;Kim, Jae-Hyun;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.76-81
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    • 2011
  • UV imprinting process can manufacture high-functional optical components with low cost. If hard polymers can be used as transparent molds at this process, the cost will be much lower. However, there are limited researches to predict the machinability and the burr of hard polymers. Therefore, a new method to predict them by analyzing load-depth curves which can be obtained by the instrumented indentation test was developed in this study. The load-depth curve contains elastic deformation and plastic deformation simultaneously. The ratio of the plastic deformation over the sum of the two deformation is proportional to the ductility of materials which is one of the parameters of the machinability and the burr. The instrumented indentation tests were performed on the transparent molds of the hard polymers and the values of ratio were calculated. The machinability and the burr of three kinds of hard polymers were predicted by the ratio, and the prediction was in agreement with the experimental results from the machined surfaces of the three kinds of hard polymers.

The Evaluation of Residual Stresses in the Welded Joint of Steel Materials by the Optimum Selection of the Advanced Indentation Technique (연속압입시험의 최적조건 선정을 통한 철강재료의 용접부 잔류응력 평가)

  • Yu, Seung-Jong;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.118-126
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    • 2007
  • Most of materials receive forces in use so that the characteristics of materials must be considered in system design to prevent deformation or destruction. Mechanical properties of materials can be expressed as responsible level of material itself under the exterior operation. Main mechanical properties are strength, hardness, ductility and stiffness. Currently, among major measure facilities to measure the mechanical properties, advanced indentation technique has important use in industrial areas due to nondestructive and easy applications for mechanical tensile properties and evaluation of residual stress of materials. This study is to find the optimum experimental condition about residual stress advanced indentation technique for accurate analysis of the welded joint of steel materials through indentation load-depth curve obtained from cruciform specimen experiment. Optimum selection was applied to the welded joint of real steel materials to find out non-equi-biaxial stress state and the results were compared with general residual stress analyzing method fur verification.

Indentation Damage of Porous Alumina Ceramice

  • Ha, Jang-Hoon;Lee, Chul-Seung;Kim, Jong-Ho;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.41 no.1
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    • pp.19-23
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    • 2004
  • The Hertzian indentation contact damage behavior of porous alumina with controlled pore shape was investigated by experiments. Porous alumina ceramics containing well-defined pore shape, size and distribution were prepared by incorporation of fugitive spherical starch. Porous alumina with isolated pore structure was prepared with porosity range up to 30%. The indentation stress-strain curves of porous alumina were constructed. Elastic modulus and yield stress can be obtained from the stress-strain relationship. Impulse excitation method for the measurement of elastic modulus was also conducted as well as Hertzian indentation and was confirmed as a useful tool to evaluate the elasticity of highly porous ceramics. Elastic modulus of the inter-connected pore structure is more sensitive to porosity than that of the isolated pore structure. When the specimen had isolated pore structure, higher yield point was obtained than it had inter-connected pore structure. This study proposed that the elastic modiulus of porous ceramics is strongly related to not only porosity, but also the structure of pore.

Determination of the mechanical properties of coated layer in the sheet metal (표면처리강판 코팅층의 기계적 특성결정에 관한 연구)

  • 고영호;이정민;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.343-346
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    • 2004
  • In recent years, various forms of indentation testing have been increasingly used to determine the material properties of specimens. This technique, particularly the nano-indentation method , has been extended to the testing of coating systems in order to calculate the individual properties of the thin coatings and the substrates. However, the interpretation of the test data to achieve this is complex and continues to be a widely studied subject. Based on the finite element method of coated surfaces indented by a Berkovich diamond tip, this paper describes methods for combining FEM and experimental indentation testing to determine coating modulus and hardness independent of substrate effects. Using this proposed methodology, testing and FEM to measure coefficients of friction of sheet steel for outer panel were studied.

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Evaluation of Thin Film Residual Stress through the Theoretical Analysis of Nanoindentation Curve (나노 압입곡선의 이론적 분석을 통한 박막의 잔류응력 평가)

  • Lee, Yun-Hee;Jang, Jae-Il;Kwon, Dong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1270-1279
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    • 2002
  • Residual stress is a dominant obstacle to efficient production and safe usage of device by deteriorating the mechanical strength and failure properties. Therefore, we proposed a new thin film stress-analyzing technique using a nanoindentation method. For this aim, the shape change in the indentation load-depth curve during the stress-relief in film was theoretically modeled. The change in indentation depth by load-controlled stress relaxation process was related to the increase or decrease in the applied load using the elastic flat punch theory. Finally, the residual stress in thin film was calculated from the changed applied load based on the equivalent stress interaction model. The evaluated stresses for diamond-like carbon films from this nanoindentation analysis were consistent with the results from the conventional curvature method.

Evaluation of Material Degradation of 1Cr-1Mo-0.25V steel using Ball Indentation Method

  • Seok, Chang-Sung;Kim, Jeong-Pyo;Koo, Jae-Mean
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1730-1737
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    • 2004
  • The BI (Ball Indentation) method has the potential to assess the mechanical properties and to replace conventional fracture tests. In this study, the effect of aging on mechanical behavior of 1Cr-1Mo-0.25V steels procured by isothermal aging heat-treatment at four different aging times in the range of 0~1820 hours at 630$^{\circ}C$, were investigated using BI system.

Acoustic Emission and Indentation Fracture Method for the Engineering Ceramics (세라미스 파괴인성평가에 있어서 IF법과 AE)

  • 김부안;문창권
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.61-65
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    • 2001
  • The fracture toughness of ceramics can be measure by such various methods as DT (double torsion), CN (chevron notch) etc. But, the application of these methods to the engineering ceramics is very difficult because of its very high hardness. So, IF (indentation fracture) method is generally used for the evaluation of fracture toughness of ceramics. The Median crack induced by the sharp Vickers indenter was compared with the detected AE (acoustic emission) signal. On the silicon nitride ceramics, the AE test results agree fairly well with the median crack occurance and growth process. But, on the alumina, very many complicated crack signals were detected besides median crack. It can be considered that the IF methods must be used in limited engineering ceramics materials.

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Evaluation of Flow Stress of Metal up to High Strain (금속소재의 고변형률 영역 유동응력선도 평가)

  • Lee, S.K.;Lee, I.K.;Lee, S.Y.;Lee, S.M.;Jeong, M.S.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.316-322
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    • 2020
  • The flow stress curve is usually determined via uniaxial tensile or simple compression test. However, the flow stress curve up to high strain cannot be obtained using these two tests. This study presents a simple method for obtaining the flow stress curve up to high strain via FE analysis, a simple compression test, and an indentation test. In order to draw the flow stress curve up to high strain, the indentation test was carried out with the pre-stained specimen using the simple compression test. The flow stress curve of Al6110 was evaluated up to high strain using the proposed method, and the result was compared with the flow stress curve of the uniaxial tensile test of the initial material.