• Title/Summary/Keyword: Improvement of statistics quality

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A Case Study of the Construction of Smart Factory in a Small Quantity Batch Production System: Focused on IDIS Company (다품종 소량 생산 체제의 스마트 공장 구축 사례: (주) IDIS를 중심으로)

  • Oh, sea-nam;Park, won-chul;Riew, Moon Charn;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.46 no.1
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    • pp.11-26
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    • 2018
  • Purpose: This study is to help the construction of smart factories of other manufacturing enterprises through IDIS 's case of smart factory construction. Methods: We introduce the four phases of implementing smart factory building by IDIS company, which produces a small quantity of multi-odd units. Results: Through the smart factory construction, the cost of product is reduced due to the improvement of total productivity such as office work, production work, and energy saving, and sales are enhanced by customized production, quality / delivery reliability improvement. Conclusion: We present the actual examples needed to build the manufacturer's smart factory.

Systematic Review on Management of Livestock wastes for Improving Water Quality (수질개선을 위한 축산계 오염물질 관리방안에 대한 고찰)

  • Ahn, Ki Hong;Ryu, Hong Deok;Kim, Yong Seok
    • Journal of Korean Society on Water Environment
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    • v.31 no.5
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    • pp.576-582
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    • 2015
  • In recently, the Korea government is concerning on non-point source pollution management to improve water quality. The objective of this paper is to investigate the improvement measurement for management of livestock wastes. As a result, we find that the National Pollution Source Survey is necessary to establish the unified database system with the Korea Statistics(KOSAT) in order to minimize the difference between relevant data. The investigation for environmental impact of livestock manure should be supported the designation of control areas and establishment of the technical guidelines including target material, monitoring site, standard method, etc. In addition, it should be followed by appropriate nutrient recycling and proper fertilizer usage based on social consultation and cost-benefit analysis.

Implication of Industrial Security Capacity Based on Level Evaluation (산업보안 역량 수준평가 및 개선방안)

  • Kim, Moon Sun;Jeoune, Dae-Seong;Nam, Kyung H.;Kim, Gyu-Ro;Han, Chan-Myeong
    • Journal of Korean Society for Quality Management
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    • v.41 no.4
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    • pp.649-657
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    • 2013
  • Purpose: In this study, the actual situation of domestic firms vulnerable to industrial security competence will be discussed. And accordingly be discussed for effective response measures. Methods: Using a structured questionnaire by mail, fax, e-mail and fill method was used respondents. By the end of '10 R&D Center, which holds 15,247 companies(population) among the 95% level of confidence, tolerance ${\pm}3%$ p-level corporate type, sector, region extraction method stratified multi-level companies were investigated through the final 1529. Results: The average level of industrial security capabilities 43.8%(out of 100) is very weak, so urgent and positive response measures also need to be investigated sought. Conclusion: we propose the effective management framework and improvement plans to prevent illegal industrial leakage are to be made.

A Study of Domestic Construction Quality Management Factor Analysis - (using Covariance Structure Model) (국내건설현장 품질경영 요인 분석에 관한 연구(공분산구조모델을 이용))

  • Kim Tae Sung;Koo Il Seob;Lim Nam Gyu
    • Journal of the Korea Safety Management & Science
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    • v.7 no.3
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    • pp.29-36
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    • 2005
  • This research has been conducted in order to assess the effects on quality management factor of the construction sites. 30 companies abiding by the 'construction industry law' and 32 companies abiding by the 'housing construction promotion law' have been researched in areas of quality-management environment, quality-management understanding, quality-management education on construction field, quality-system and quality-improvement. This construction quality factors are to realized the anticipated results not only quality level's increasing, but also company's confidence, competitiveness. We were able to obtain participations of 62 questionnaire, and derived statistics by means of SPSS/PC version 10.0. In this study, we find the bottleneck factor for promotion and upgrade quality management factor of the construction sites and suggest a way out of difficulties.

A Study of Domestic Construction Quality Management Factor Analysis using Covariance Structure Model (공분산구조모델을 이용한 건설현장 품질경영 요인 분석)

  • Koo Il Seob;Kim Tae Sung;Lim Nam Gyu
    • Proceedings of the Safety Management and Science Conference
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    • 2005.05a
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    • pp.467-475
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    • 2005
  • This research has been conducted in order to assess the effects on quality management factor of the construction sites. 30 companies abiding by the 'construction industry law' and 32 companies abiding by the 'housing construction promotion law' have been researched in areas of quality-management environment, quality-management understanding, quality-management education on construction field, quality-system and quality-improvement. This construction quality factors are to realized the anticipated results not only quality level's increasing, but also company's confidence, competitiveness. We were able to obtain participations of 62 questionnaire, and derived statistics by means of SPSS/PC version 10.0. In this study, we find the bottleneck factor for promotion and upgrade quality management factor of the construction sites and suggest a way out of difficulties.

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Implementation of Z-Factor Statistics for Performance Evaluation of Quality Innovation in the High Throughput Process (High Throughput 프로세스에서 품질혁신의 성능평가를 위한 Z-Factor의 적용방안)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.15 no.1
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    • pp.293-301
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    • 2013
  • The purpose of this study is to introduce the limit of previously used six sigma quality process evaluation metrics, $Z_{st}$ and $P_{pk}$, and a solution to overcome this drawback by using a metric based on performance evaluation of Z-factor quality innovation. Case analysis on projects from national six sigma contest from 2011 to 2012 is performed and literature review on new drug development HTS (High Throughput Screening) is used to propose innovative performance evaluation metrics. This research shows that experimental study on six sigma evaluation metric, $Z_{st}$ and $P_{pk}$, have no significance difference between industrial type (Manufacturing, Semi-Public Institute, Public Institute) and CTQ type (Product Technology Type CTQ, Process Technology Type CTQ). Following discovery characterize this quality improvement as fixed target type project. As newly developed moving target type of quality innovation performance metric Z-Factor is used for evaluating experimental study, hypothetical analysis suggests that $Z_{st}$ and $P_{pk}$ share different relationship or even show reciprocal relationship. Constraints of the study are relatively small sample size of only 37 projects from past 2 years and conflict on having interview and communication with six sigma quality practitioner for qualitative experimental study. Both moving target type six sigma innovation project and fixed target type improvement project or quality circle enables efficient ways for a better understanding and quality practitioner use by applying quality innovation performance metric. Downside of fixed target type quality performance evaluation metric, $Z_{st}$ and $P_{pk}$, is presented through experimental study. In contrast, advantage of this study is that high throughput requiring product technology, process technology and quantum leap typed innovation effect is evaluated based on precision and accuracy and Z-Factor that enables relative comparison between enterprises is proposed and implemented.

[ $\overline{X}$ ] Chart with Geometrically Adjusted Control Limits under Continually Improving Processes (지속적으로 향상되는 공정에서 기하 조정 관리한계를 사용한 $\overline{X}$ 관리도)

  • Ryu, Mi-Jung;Park, Chang-Soon
    • Journal of Korean Society for Quality Management
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    • v.34 no.4
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    • pp.125-132
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    • 2006
  • An adjusted control limit of the $\overline{X}$ chart is proposed for monitoring the continually improving processes. The continual improvement of the process implies the decrease of the process variance, which is represented by a logistic curve. The process standard deviation is estimated by the exponentially weighted moving average of the sample standard deviations from the past to the current times. The control limits are adjusted by the estimated standard deviation at every sampling time. The performance of the adjusted control limit is compared with that of the standard control limits for various cases of the decreasing speed and size of the variance. The results show that the $\overline{X}$ chart with the adjusted control limits provides better performances for monitoring the small and moderate shifts in continually improving processes.

EVOP in Experiments with Mixtures (혼합물 실험에서의 EVOP법)

  • Lim, Yong-Bin;Cho, Ho;Kim, Yoing-Il
    • Journal of Korean Society for Quality Management
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    • v.39 no.4
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    • pp.500-506
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    • 2011
  • Evolutionary operation (EVOP) proposed by Box(1957) is a method for continuous monitoring and improvement of a full-scale manufacturing process with the objective of moving the current operating conditions toward the better ones. EVOP in experiments with mixtures consists of screening vital few components and making small changes in the current operating condition by making small increments in the proportion of the screened component. In this paper, how to determine operating conditions in EVOP in experiments with mixtures around the current operating condition is proposed. The proposed methods are illustrated with the simulated data based on the well known flare experimental data described by McLean and Anderson(1966).

Problems of Special Causes in Feedback Adjustment

  • Lee, Jae-June;Cho, Sin-Sup
    • Journal of Korean Society for Quality Management
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    • v.32 no.2
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    • pp.201-211
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    • 2004
  • Process adjustment is a complimentary tool to process monitoring in process control. Process adjustment directs on maintaining a process output close to a target value by manipulating another controllable variable, by which significant process improvement can be achieved. Therefore, this approach can be applied to the 'Improve' stage of Six Sigma strategy. Though the optimal control rule minimizes process variability in general, it may not properly function when special causes occur in underlying process, resulting in off-target bias and increased variability in the adjusted output process, possibly for long periods. In this paper, we consider a responsive feedback control system and the minimum mean square error control rule. The bias in the adjusted output process is investigated in a general framework, especially focussing on stationary underlying process and the special cause of level shift type. Illustrative examples are employed to illustrate the issues discussed.

Comprehensive Diagnosis and Improvement Plans on Agricultural Production Cost Survey Statistics (농축산물생산비조사 통계의 종합적 품질 진단 및 개선 방안)

  • Koo, Seung-Mo;Kim, Sounghun;Lee, Kay-O;Sohn, Chang-Soo;Han, Suk-Ho
    • Journal of agriculture & life science
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    • v.45 no.6
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    • pp.291-301
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    • 2011
  • This study is based on the diagnosis process on agricultural production cost survey, which is one of the most representative public statistics of agricultural sector in Korea. The diagnosis were performed by employing the quantitative and qualitative approaches with the official guideline provided by the Ministry of Statistics. The various results were produced from the aspects of exactness, relevance, timeliness, accessibility, and comparability, which were based on the qualitative approaches including focus group interview (FGI) with professional users. The results from statistical portfolio analysis implies that the first priority to improve the statistics is given to 'satisfaction level corresponding to user cost' and 'offering sufficient explanation'. The comprehensive results, discussed with the administrative office, are summarized into the following two major points. First, classification of the detailed items should be improved to avoid users' confusion. However, the re-classification need to be professionally reviewed with the relevant administrative office such as Rural Development Administration, producing similar statistics. Second, the KOSIS system is found to be constantly upgraded to improve the users' convenience.