• Title/Summary/Keyword: Improvement Process

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A study on mitigation of membrane fouling by ozonation/coagulation in ultrafiltration (오존산화/응집 혼성공정에 의한 UF 분리막의 막오염 저감에 관한 연구)

  • Kim, Geon-Youb;Kim, Min-Gue;Lee, Chang-Ha;Kim, Hyung-Soo;Kim, Ji-Hoon;Lee, Kyung-Il
    • Journal of Korean Society of Water and Wastewater
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    • v.31 no.2
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    • pp.161-168
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    • 2017
  • Microfiltration (MF) and Ultrafiltration (UF) membrane processes capable of producing highly purified water have been extensively applied as a pretreatment process in the wastewater reuse field with the improvement of membrane properties and resistance, development of operating protocols, and improvement of technologies of backwashing and physicochemical cleaning, and improvement of scale and antifoulants. However, despite of the development of membrane production and process technologies, fouling still remains unresolved. This study confirmed that foulants such as polysaccharides, proteins and humic substances existed in final treated effluent (secondary effluent) by fluorescence excitation emission matrix (FEEM) and fourier transform infrared spectroscopy (FTIR) analysis. In addition, when constructing ozone oxidation and coagulation processes as a hybrid process, the removal efficiency was 5.8%, 6.9%, 5.9%, and 28.2% higher than that of the single process using coagulation in turbidity, color, dissolved organic carbon (DOC), and UV254, respectively. The reversible and irreversible resistances in applying the hybrid process consisting of ozone oxidation and coagulation processes were lower than those in applying ozone oxidation and coagulation processes separately in UF membrane process. Therefore, it is considered possible to apply ozonation/coagulation as a pretreatment process for stable wastewater reuse by and then contributing to the reduction of fouling when calculating the optimal conditions for ozone oxidation and coagulation and then to applying them to membrane processes.

A Study on Sensor Data Analysis and Product Defect Improvement for Smart Factory (스마트 팩토리를 위한 센서 데이터 분석과 제품 불량 개선 연구)

  • Hwang, Sewong;Kim, Jonghyuk;Hwangbo, Hyunwoo
    • The Journal of Bigdata
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    • v.3 no.1
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    • pp.95-103
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    • 2018
  • In recent years, many people in the manufacturing field have been making efforts to increase efficiency while analyzing manufacturing data generated in the process according to the development of ICT technology. In this study, we propose a data mining based manufacturing process using decision tree algorithm (CHAID) as part of a smart factory. We used 432 sensor data from actual manufacturing plant collected for about 5 months to find out the variables that show a significant difference between the stable process period with low defect rate and the unstable process period with high defect rate. We set the range of the stable value of the variable to determine whether the selected final variable actually has an effect on the defect rate improvement. In addition, we measured the effect of the defect rate improvement by adjusting the process set-point so that the sensor did not deviate from the stable value range in the 14 day process. Through this, we expect to be able to provide empirical guidelines to improve the defect rate by utilizing and analyzing the process sensor data generated in the manufacturing industry.

Building construction process improvement using prefabricated materia (공업화자재의 활용을 통한 공정합리화)

  • Yoon You-Sang;Lee Hyung-Soo;Suh Sang-Wook
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.1 s.13
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    • pp.90-96
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    • 2003
  • The purpose of this study is to present an improvement building construction process by using prefabricated materials. The current slab form work has waste factor by unnecessary process and not complete integration with the finishing process. Therefore the study used value stream analysis methodology for effective improvement of slab form work process. The main contents of the study are as follows; 1) Non-value adding activities were found at existing slab form work process by current state mapping(CSM) 2) Future state mapping(FSM) suggest process Integration to slab form work. 3) Slab form work is analyzed reduction time-cost by prefabricated material. The study recommends that, as a future research, development of tool and technique for the non-value adding activities are eliminated in building construction and application of prefabricated material should be increased.

Research of Integrated System Design Process for Minimize Iteration Time of System Design Activities (시스템 설계 업무 반복시간을 최소화하는 통합된 시스템 설계 프로세스 연구)

  • Kim Jin-Hoon;Park Young-Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.27 no.3
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    • pp.31-36
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    • 2004
  • This paper will describe design process and its results that are minimized unaddressed feature of product development processes. This process provides integrated system design process by context analysis of EIA 632 standard process, interface definition from activity decomposition, integration of related activities, and definition of concurrency & sequential activities flow. This process and method application will contribute to minimize time loss that is emerged from activities iteration by not definitely definition of activities interface.

Improvement of Surface Quality of a Stamped Sheet Metal Member with CAE (CAE를 활용한 박판 성형 부재의 면 품질 개선)

  • Kim, K.P.;Kim, S.H.;Lee, D.G.;Lee, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.318-321
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    • 2007
  • This paper is concerned with improvement of surface quality of a sheet metal member in the stamping process. The CAE procedure of the stamping process is utilized in order to investigate cause of surface troubles and to improve surface quality. A complicated shape of the sheet metal member can induce surface troubles such as wrinkles because of insufficient tensions force and non-uniform contact of a blank sheet with tools. This paper proposes two guidelines such as a change of tool shape and added draw-beads on the tool surface in order to increase tension forces and to induce uniform contact. The proposed guidelines are verified with the CAE of the stamping process. The CAE results show that the changed shape of tools and added draw-beads can reduce the amount of wrinkles and improve surface quality.

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Improvement of the Systematic Control and Process on Account Receipt (수취계정에 대한 체계적 관리 및 프로세스 개선)

  • Choi, Chang-Hwan;Lee, Jong-Hwan;Kim, Tae-Sung;Yoon, Sang-Han;Park, Kwang-Hee;Lee, Hee-Chun;Seo, Yeong-Bok
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.1
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    • pp.60-66
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    • 2011
  • This study looks at a company which introduced SAP program, one type of ERP systems, and how the firm copes with the problems which happen in business process. The research tried to solve the problem by IDEAL method of process software improvement methodology. As a result, receipt account program for credit sales could be developed; the program was applied to the actual business work and operated.

Process Improvement and Effect for Enteric Tablet Coating Using Aqueous System (수계 장용 정제 코팅에 관한 공정개선 및 효과)

  • Jeong, Noh-Hee;Shin, Kang-Hyun
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.3
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    • pp.234-240
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    • 2005
  • In this study, we have prepared three kinds of enteric tablet coating formulations for prevention the crack incidence and enhanced process improvement of enteric tablet using aqueous system. we determined the mechanical strength of three formulatons on the enteric film-coating process. The compared experiment of one-layer and two-layer (A), (B) coating treated having placebo tablets without breakline and logo. In result, the breaking force time of two-layer (B) film strength was found to increase 0.8min than two-layer (A). We confirmed the half reduction of working hour and the simplification in the one-layer coating process, and the coating troubles was solved as setting up a dehumidifier in inlet of coater. In result, we recovered that optimum running capacity(g/kg) of dehumidifier is 10g/kg and below.

A Case Study on the Facilities Layout with FactoryCAD in a Boiler Factory (FactoryCAD를 이용한 보일러 제조업체의 설비배치 사례연구)

  • Sohn, Kwon-Ik;Kim, Sung-Joon;Kim, Wan-Young
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.79-88
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    • 2002
  • This paper deals with a case study on the process improvement and the layout design of a boiler factory with FactoryCAD. Firstly, two alternatives of job reallocation are suggested with the understanding of problems in current process. The layout planning for these new alternatives is carried out by simple procedure and the detailed analyses are performed by the aid of FactoryCAD program. The result shows that the new layout plan brings on about 10% reduction of travel distance. The utilization of FactoryCAD program can simplify the process of layout design.

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Development of Algorithms for Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystrene Foam (VLM-ST공정의 정밀도 향상을 위한 알고리즘 개발)

  • 최홍석;이상호;안동규;양동열;박두섭;채희창
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.4
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    • pp.212-221
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    • 2003
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. A new rapid prototyping process, transfer-type variable lamination manufacturing process by using expandable polystyrene foam (VLM-ST), has been developed to reduce building time, apparatus cost and additional post-processing. At the same time, VLM Slicer, the CAD/CAM software for VLM-ST has been developed. In this study, algorithms for accuracy improvement of VLM-ST, which include offset and overrun of a cutting path and generation of a reference shape are developed. Offset algorithm improves cutting accuracy, overrun algorithm enables the VLM-ST process to make a shape of sharp edge and reference shape generation algorithm adds additional shape which makes off-line lamination easier. In addition, proposed algorithms are applied to practical CAD models for verification.

A Study on the Method to Improvement and Analysis of Production Process utilize the National Competency Standards (국가직무능력표준을 활용한 공정분석 및 개선방법에 관한 연구)

  • Kim, Sea Whan;Ryu, Jae Seop;Jeong, Young Deuk;Park, Jae Hyun;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.16 no.3
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    • pp.335-342
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    • 2014
  • NCS(National Competency Standards) is made by HRDKorea for real company, education, training and qualifications under the current government of national issues. It developed 836 units on the classification of KECO. But. Actual companies do not take advantage of improvements in job competency and production processes. This study is redesigned a real company production process use to some developed the NCS standards. After we finds some process problems and then searches the improve methods on analysis the problems.