• Title/Summary/Keyword: Hydraulic transmission

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Self-Learning Supervisory Control of a Power Transmission System in a Construction Vehicle during Inertia Phase (건설장비용 동력전달계의 관성영역에서의 자기학습 제어기법)

  • Choi, Gil-Woo;Hahn, Jin-Oh;Hur, Jae-Woong;Cho, Young-Man;Lee, Kyo-Il
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.723-729
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    • 2001
  • Electro-hydraulic shift control of a vehicle automatic transmission has been predominantly carried out via an open-loop control based on numerous time-consuming calibrations. Despite remarkable success in practice, the variations of system characteristics inevitably deteriorate the performance of the tuned open-loop controller. As a result, the controller parameters need to be continuously updated in order to maintain satisfactory shift quality. This paper presents a self-learning algorithm for automatic transmission shift control in a construction vehicle during inertia phase. First, an observer reconstructs the turbine acceleration signal (impossible to measure in a construction vehicle) from the readily accessible turbine speed measurement. Then, a control algorithm based on a quadratic function of the turbine acceleration is shown to guarantee the asymptotic convergence (within a specified target bound) of the error between the actual and the desired turbine accelerations. A Lyapunov argument plays a crucial role in deriving adaptive laws for control parameters. The simulation and hardware-in-the-loop simulation (HILS) studies show that the proposed algorithm actually delivers the promise of satisfactory performance despite the system characteristics variations and uncertainties.

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A Strength Analysis of Gear Train for Hydro-Mechanical Continuously Variable Transmission

  • Bae, Myung Ho;Bae, Tae Yeol;Yoo, Young Rak
    • International Journal of Advanced Culture Technology
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    • v.6 no.3
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    • pp.163-172
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    • 2018
  • The power train of hydro-mechanical continuously variable transmission(HMCVT) for the middle class forklift makes use of an hydro-static unit, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The complex helical & planetary gears are a very important part of the transmission because of strength problems. The helical & planetary gears belong to the very important part of the HMCVT's power train where strength problems are the main concerns including the gear bending stress, the gear compressive stress and scoring failures. The present study, calculates specifications of the complex helical & planetary gear train and analyzes the gear bending and compressive stresses of the gears. It is necessary to analyze gear bending and compressive stresses confidently for an optimal design of the complex helical & planetary gears in respect of cost and reliability. This paper not only analyzes actual gear bending and compressive stresses of complex helical & planetary gears using Lewes & Hertz equation, but also verifies the calculated specifications of the complex helical & planetary gears by evaluating the results with the data of allowable bending and compressive stress from the Stress - No. of cycles curves of gears. In addition, this paper explains actual gear scoring and evaluates the possibility of scoring failure of complex helical & planetary gear train of hydro-mechanical continuously variable transmission for the forklift.

Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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Experimental Analysis of Clutch-Fill Parameters for Automatic Transmission (자동변속기 클러치 충전제어 파라미터의 실험적 특성분석)

  • Jung, G.H.;Park, D.H.
    • Journal of Drive and Control
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    • v.11 no.3
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    • pp.47-54
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    • 2014
  • Clutches are an integral part of the automatic transmission for changing gears. Modern automatic transmissions make extensive use of wet multiple-disc clutches employing hydraulic actuation mechanism with electronic control. Although nowadays, highly advanced shifting algorithm implements the superior shift quality and transmission efficiency, its performance should be based on smooth, reliable engagement with a reasonably durable friction material as well as stable clutch piston dynamics. Particularly, clutch filling control is the crucial part of shifting process because only the open-loop control is available due to the lack of measurement. In this paper, the effect of clutch-fill control parameters on clutch piston dynamics is experimentally investigated by using clutch piston test equipment which enables the clutch piston to actuate similar to real shifting conditions. The experimental analysis results can be expected to be utilized for the calibration of proportional solenoid valve as reference current profile data in vehicle test.

Start and Stop Characteristics of Single-Rod Electro-Hydrostatic Actuator (전동기 일체형 편로드 유압액추에이터의 기동 및 정지특성해석)

  • Jung, Gyu-Hong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1483-1490
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    • 2011
  • Electro-hydrostatic actuators(EHAs), which are usually composed of a direct motor-driven hydraulic pump and a cylinder, have been widely adopted as aircraft actuation systems because of their benefits in terms of improved efficiency, weight savings and the fact that they use a standalone power source. Since the recent trend in construction vehicles has been focus on energy savings in their hydraulic systems, EHAs are expected to be potential substitutes for conventional power transmission, since they are capable of energy recovery as well as highly efficient pump control. In this paper, the start and stop characteristics of EHAs were investigated through cracking pressure analysis of the pilot-operated check valve(PCV), which enables the cylinder to standstill against an external load with no holding effort from the hydraulic pump. A mathematical model that includes the load dynamics and the EHA's internal hydraulic circuit was derived for simulation with the MATLAB Simulink package. This model verified the PCV's opening and closing sequence, which in turn affects the EHA's start and stop characteristics.

Dynamic Characteristics of Pressure Propagation According to Boundary Condition Changes in a Transmission Line (경계조건변화에 따른 동력전달관로의 동특성)

  • 나기대;유영태;김지환
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.6
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    • pp.75-82
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    • 2002
  • Design for a quiet operation of fluid power system requires the understanding of noise and vibration characteristics of the system. It's not easy to analyze noise problem in hydraulic cylinder used in typical actuator Because they've got complex fluid dynamics. One of the fundamental problems associated with the hydraulic system is the pulsating flow in pipe lines, which can be tackled by the analysis under simplifying assumptions. The present study focuses on theoretic analysis and experimental study on the dynamics of laminar pulsating flow in a circular pipe. We analyze the propagation characteristics of the pressure pulse within a hydraulic pipe line taking into account the pulsating flow frequency variation. We also measure instantaneous pressure pulses within pipe line to identify the transfer functions. We conduct series of experiments to investigate the propagation characteristics of pressure pulse for various pressure of pulsating flow. The working fluid of the present study is ISO VG46 and the temperature ranges from 20 to $60^{\circ}$ with normal pressure at 4000kPa. The flow rate is measured by using an ultrasonic flow meter. Pressures at fixed upstream and downstream positions are measured concurrently. The electric signals of the pressure sensor are stored and analyzed using a system analyzer(PKE 983 series). The frequency is varied in the range of 10~500Hz. The Reynolds number is kept below 2,000. In the present study, boundary condition was varied by installing a surge tank and an orifice at the end of pipe. Experimental and theoretical results were compared each other under various boundary conditions.

Hydrodynamic Characteristics of Tide-Adapting Low-Crested Structure (조위차 극복형 저마루 구조물의 수리특성)

  • Hur, Dong-Soo;Jeong, Yeon-Myeong;Lee, Woo-Dong
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.68-75
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    • 2019
  • A low-crested structure (LCS) is an excellent feature not only because it provides shore protection but also because it is fully submerged. However, in order to properly control waves, it is necessary to maintain a certain range of crest height and width in consideration of the wave dimensions at the installation area. According to previous studies, an LCS has some wave breaking effect when the crest width is more than a fourth of the incident wavelength and the crest depth is less than a third of the incident wave height. In other words, if the crest width of the LCS is small or the crest depth is large, it cannot control the wave. Therefore, when an LCS is installed in a large sea area with a great tidal range in consideration of the landscape, waves cannot be blocked at high tide. In this study, the hydraulic performances of a typical trapezoidal LCS with a constant crest height and a low-crested structure with an adjustable crest height, which was called a tide-adapting low-crested structure (TA-LCS) in this study, were compared and evaluated under various wave conditions through hydraulic experiments. It was found that the wave transmission coefficients of the TA-LCS at high tide were lower than the values for the typical LCS based on empirical formulas. In addition, the hydraulic performances of the TA-LCS for wave reflection control were 12.9?30.4% lower than that of the typical LCS. Therefore, the TA-LCS is expected to be highly effective in controlling the energy of incoming waves during high tide even in a macro-tidal area.

An Analyzing Method of Pressure Wave Propagation in Hydraulic Transmission Line for Automotive Power Steering System (자동차 동력조향용 유압 관로계에서의 압력 맥동 전파 특성 해석법)

  • LEE, Ill-Yeong
    • Journal of Fisheries and Marine Sciences Education
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    • v.21 no.1
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    • pp.134-139
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    • 2009
  • 이 연구에서는 고압 호스에서의 파속 데이터에 기초한 새로운 맥동류 해석법을 제안한다. 이어서, 저자가 제안한 고압 호스에서의 파속 측정법인 "3개 압력 변환기를 갖는 폐쇄 출구 도관법"을 사용하여 자동차 동력 조향 장치용 레조네이터 호스 각 부품에서의 파속 데이터를 계측해둔다. 최종적으로 몇 개의 연구 대상 레조네이터 호스에 대한 압력 맥동 감쇠 특성 실험 및 시뮬레이션을 수행한다. 그 결과로부터, 제안한 압력 맥동 전파 특성 해석법의 타당성을 검증한다.

Trends in clutch actuating hydraulic control system of automatic transmission for vehicles (차량용 자동변속기 유압제어계의 개발동향)

  • 이일영;양경욱;윤소남
    • Journal of the korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.28-35
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    • 1995
  • 본 해설에서는 클러치 제어용 유압계 특성에 대하여 간략히 서술하고 각 장치즐의 장단점을 비교 검토함과 동시에, 본 저자들이 개발한 클러치 조작용 유압계에 쓰이는 압력조절장치에 대하여 설명한다. 1. 변속장치내 클러치 조작용 유압계 특성. 1.1 클러치 조작용 유압계 제어의 필요성. 1.2 변속시 충격 토크의 저감법. 1.3 클러치 조작용 유압계의 제어방식.

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Esitmating of the Watershed Average Infiltration Coefficient Using the Guelph Permeameter (현장투수계를 이용한 유역의 평균침투계수 산정)

  • 박승기;김태철;안병기
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 1999.10c
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    • pp.506-511
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    • 1999
  • Three of the most important factors governing liquid transmission inunsaturated soils are field-saturated hydraulic conductivity, Kfs matric flux potential , ${\Phi}$m and sorptivity, S. The Guelph Permeameter is an in-hole constant-head permeameter, employing the Mariotte Principle. The study was carried out to investiate the characteristics of the water hsed average infiltration coefficient measured by the Guelph Permeameter at the Backokpo watershed in the Han river and at the Bandong watershed in the Keum river.

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