• Title/Summary/Keyword: Hole Design

Search Result 907, Processing Time 0.025 seconds

A Study on the Electrical Discharge Blind Hole Tap Machining of STD11 with Copper Electrode (구리전극봉을 이용한 합금공구강재(STD11)의 비관통 방전 탭 가공에 관한 연구)

  • Park, In-Soo;Wang, Duck-Hyun;Kim, Gi-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.16 no.3
    • /
    • pp.38-44
    • /
    • 2017
  • The technology of electrical discharge tap machining may be appropriate for making thread out of highly brittle material. Especially, it is very difficult to machine tap with the traditional method if the brittle material has been hardened by quenching. In this study, the shape of electrical discharge blind hole tap machining was analyzed by discharge time, discharge current, and the flushing hole condition after quenched the tool steel of STD11 has discharged the tap shape with a screw-shaped copper(Cu) electrode. An experimental design was planned and analyzed by Taguchi robust experimental design. The result showed that the shape of the blind hole discharge tap was influenced by the flushing hole, discharge time, and discharge current. The most important factor of the processing conditions was found to be the discharge current. When blind hole EDM with a copper electrode with a flushing hole was conducted, the discharged shape was found to be smooth and the angle of the discharged tapped thread was also found to be close to the thread angle of $60^{\circ}$. As the values of discharge time and discharge current increased, the EDMed surface coarsened due to the increase of the single discharge energy and the shape of the thread collapsing.

Smooth Boundary Topology Optimization Using B-spline and Hole Generation

  • Lee, Soo-Bum;Kwak, Byung-Man;Kim, Il-Yong
    • International Journal of CAD/CAM
    • /
    • v.7 no.1
    • /
    • pp.11-20
    • /
    • 2007
  • A topology optimization methodology, named "smooth boundary topology optimization," is proposed to overcome the shortcomings of cell-based methods. Material boundary is represented by B-spline curves and their control points are considered as design variables. The design is improved by either creating a hole or moving control points. To determine which is more beneficial, a selection criterion is defined. Once determined to create a hole, it is represented by a new B-spline and recognized as a new boundary. Because the proposed method deals with the control points of B-spline as design variables, their total number is much smaller than cell-based methods and it ensures smooth boundaries. Differences between our method and level set method are also discussed. It is shown that our method is a natural way of obtaining smooth boundary topology design effectively combining computer graphics technique and design sensitivity analysis.

Design Sensitivity Estimation of Injector Nozzle Hole Considering Cavitation (캐비테이션에 관한 인젝터 노즐 홀의 설계민감도 평가)

  • Yeom, Jeong Kuk;Ha, Hyeong Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.11
    • /
    • pp.1361-1369
    • /
    • 2013
  • This study performs a computational fluid dynamics (CFD) analysis of the inner flow of a multihole injector nozzle by using ANSYS CFX 13.0. Based on the obtained results, a design of experiment (DOE) was performed and applied to investigate the effects of injector nozzle design parameters on cavitation. To analyze the design sensitivity and signal-to-noise ratio (S/N ratio), the hole diameter, hole length, hole angle, and K-factor of the nozzle hole were selected as design parameters, and the effect of these parameters was investigated at 16 experimental points. Consequently, it was found that the effect of the K-factor on the cavitation and inner flow of the injector nozzle is the greatest. Thus, the selection of a suitable K-factor is important in nozzle design considering cavitation flow.

A Study on the Characteristics of Silicon Micro-hole machining (단결정 실리콘 미세 홀 가공특성에 관한 연구)

  • Chae, Seung-Su;Lee, Sang-Min;Park, Hwi-Keun;Cho, Jun-Hyun;Lee, Jong-Chan;Heo, Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.12 no.2
    • /
    • pp.75-80
    • /
    • 2013
  • Cathode is an essential component used in plasma etching process which is to make micro pattern on the silicon wafer. The currently used cathodes produce particles at the high temperature plasma etching process. To overcome this problem, a 'Silicon Only Cathode' was developed. This 'Silicon Only Cathode' requires manufacturing process changes due to the change of shapes, material features, and machining characteristics of work materials. This research investigates the small hole drilling process. The conclusion is that PCD drills with twist angles of $20^{\circ}$ and $25^{\circ}$ were tested for small hole drilling and the experimental results indicate that the drill with $25^{\circ}$ twist angle drill causes less thrust force.

Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

  • Dalavi, Amol M.;Pawar, Padmakar J.;Singh, Tejinder Paul
    • Journal of Computational Design and Engineering
    • /
    • v.3 no.3
    • /
    • pp.266-273
    • /
    • 2016
  • Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

Optimization of a Membrane with a Center Hole using Natural Element Method and Genetic Algorithm (자연요소법과 유전자 알고리듬을 사용한 원공 평판의 최적설계)

  • Lee, Sang-Bum;Seong, Hwal-Gyeng;Cheon, Ho-Jeong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.25 no.2
    • /
    • pp.105-114
    • /
    • 2008
  • Natural element method (NEM) is quick in research activities by natural sciences and mechanical engineering fields, and from which good results are watched by various engineering fields and applied too. However no paper or research about the applied case has announced yet. Therefore on this paper, I will rediscover an optimum design and apply NEM into other fields with NEM for existing optimum design of mainly using FEM. NEM and genetic algorithm (GA) are applied to optimize a membrane with a center hole. The optimal design obtained by NEM is compared to the counterpart obtained by the finite element method (FEM). Result by NEM is found to be better than the result by FEM. NEM can be a feasible analysis tool in design optimization.

A Study on Interweaving phenomena in contemporary space design with post-structualism (후기 구조주의 관점에서 본 현대 공간디자인에 나타나는 인터위빙(interweaving)현상에 관한 연구)

  • Jung Jae-Won;Kim Moon-Duck
    • Korean Institute of Interior Design Journal
    • /
    • v.15 no.4 s.57
    • /
    • pp.156-164
    • /
    • 2006
  • One of frequent phenomena in the contemporary cultural field is the alternative or accompanying interweaving phenomena which happens in the relative connection of A, B, and C. The power of interweaving mixture is one of energies which unify the contemporary cultural phenomena, and it appears as a major phenomena in the recent popular digital architecture. In this study, the mixture, shape, and contents in the contemporary space design is analyzed as a point of view of Post-Structuralism. Namely, the digital part and non-digital part of alternative and circulating existence in the space are classified and the interweaving phenomena in the contemporary space design are proved. It is studied for digital part and physical space to conjunct the hole space and smooth space of Deleuze as part of interweaving phenomena. It is clear that the compatible concept of the hole space and smooth space is crossed complexly or is coexisting in circulating and extending, and is showed as interweaving phenomena in one space.

Intrusion Detection for Black Hole and Gray Hole in MANETs

  • She, Chundong;Yi, Ping;Wang, Junfeng;Yang, Hongshen
    • KSII Transactions on Internet and Information Systems (TIIS)
    • /
    • v.7 no.7
    • /
    • pp.1721-1736
    • /
    • 2013
  • Black and gray hole attack is one kind of routing disturbing attacks and can bring great damage to the network. As a result, an efficient algorithm to detect black and gray attack is important. This paper demonstrate an adaptive approach to detecting black and gray hole attacks in ad hoc network based on a cross layer design. In network layer, we proposed a path-based method to overhear the next hop's action. This scheme does not send out extra control packets and saves the system resources of the detecting node. In MAC layer, a collision rate reporting system is established to estimate dynamic detecting threshold so as to lower the false positive rate under high network overload. We choose DSR protocol to test our algorithm and ns-2 as our simulation tool. Our experiment result verifies our theory: the average detection rate is above 90% and the false positive rate is below 10%. Moreover, the adaptive threshold strategy contributes to decrease the false positive rate.

Load Transfer Characteristics on Drilled Shafts by Hole Stability Fluids (공벽유지용 유체에 따른 대구경 현장타설말뚝의 하중전이특성)

  • Lim, Dae-Sung;Park, Seong-Wan;Park, Jung-Hwan;Oy, Se-Hun
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2008.03a
    • /
    • pp.1100-1105
    • /
    • 2008
  • In most drilled shafts construction sites, it is common, depending on the site condition, to use either water or slurry as fluids for maintaining stability of the holes, however, there are yet no design manuals by hole stability fluids. In this paper, in order to evaluate load transfer characteristics of the drilled shafts by hole stability fluids, two test piles are constructed over the soft ground of the lower Busan Bay based on the Bi-directional Pile Load Test. The test results showed that no ultimate states has found under the condition of applied loads with fresh water and slurry as hole fluids for drilled shafts. Then, the load transfer behavior were estimated with the data measured in fields and the effect of hole stability fluids were compared. All these results are presented in the paper.

  • PDF

A Black Hole Detection Protocol Design based on a Mutual Authentication Scheme on VANET

  • Lee, ByungKwan;Jeong, EunHee
    • KSII Transactions on Internet and Information Systems (TIIS)
    • /
    • v.10 no.3
    • /
    • pp.1467-1480
    • /
    • 2016
  • This paper proposes "A Black Hole Detection Protocol Design based on a Mutual Authentication Scheme on VANET." It consists of the Mutual Authentication Scheme (MAS) that processes a Mutual Authentication by transferring messages among a Gateway Node, a Sensor Node, and a User Node and the Black Hole Detection Protocol (BHDP) which detects a Non-Authentication Node by using the Session Key computed in the MAS and a Black Hole by using the Broadcasting Table. Therefore, the MAS can reduce the operation count of hash functions more than the existing scheme and protect a privacy from an eavesdropping attack and an information exposure by hashing a nonce and user's ID and password. In addition, the MAS prevents a replay attack by using the randomly generated nonce and the time stamp. The BHDP improves Packet Delivery ratio and Throughput more than the AODV with Black hole by 4.79% and 38.28Kbps. Also, it improves Packet Delivery ratio and Throughput more than the IDSAODV by 1.53% and 10.45Kbps. Hence it makes VANET more safe and reliable.