• Title/Summary/Keyword: High-Frequency Induction Heating

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The Next Generation Apartment Model Far Infrared Rays Radiant Heater using Quasi-Resonant Soft Switching PWM Inverter

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.11
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    • pp.15-22
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction heated type far infrared rays radiant heating appliance using the voltage-fed quasi-resonant ZVS-PWM high frequency inverter using IGBTs for food cooking and processing which operates under a constant frequency variable power regulation scheme. This power electronic appliance with soft switching high frequency inverter using IGBTs has attracted special interest from some advantageous view points of safety, cleanliness, compactness and rapid temperature response, which is more suitable for consumer power electronics applications.

A study on Characteristics analysis of time sharing type high frequency inverter consisting of half-bridge serial resonant inverter (Half-Bridge형 시분할방식 고주파 공진 인버터의 특성해석에 관한 연구)

  • Cho G. P.;Shin G. H.;Won J. S.;Kim D. H.;Ro C. G.;Sim K. Y.;Bae Y. H.
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.344-347
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    • 2001
  • A high frequency resonant inverter consisting of three unit half-bridge serial resonant inverter used as power source of induction heating at high frequency is presented in this paper. As a output power control strategy, tine-sharing gate control method is applied. The analysis of the proposed circuit is generally described by using the normalized parameters. Also, according to the calculated characteristics value, a method of the circuit design and operating characteristics of the inverter is proposed. This paper proves the validity of theoretical analysis through the experiment. This proposed inverter show that it can be practically used in future as power source system for induction heating application, DC-DC converter etc.

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Study on the Design of Suitable Construction of High-Frequency Mass Heating Induction Coil (Mass Heating 고주파 유도가열 코일의 형상 설계에 관한 연구)

  • Lee, Sung-Hyung;Cho, Yun-Hyun
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.849_850
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    • 2009
  • 본 논문에서는 mass heating에 적용되는 고주파 유도가열 코일의 형상설계에 대한 내용을 기술하였다. 고주파 전류가 흐르는 가운데, workpiece가 가장 고른 열분포 특성을 가질 수 있도록 가열시킬 수 있는 코일의 형태를 결정하는 과정을 나타내고 있다. 이를 설명하기 위해 유한요소법을 이용하여 와전류와 열전도 등의 결과를 데이터화하고 각 결과들의 순환적 재입력으로 수치들의 변화를 시각적으로 나타내어 제안된 코일 형상에 대한 효율성을 입증한다. 연구의 과정은 3차원 유한 요소 프로그램인 ANSYS로 이루어진다.

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Fabrication of a Part by Heating and Forming in the Semi-solid State of the SKH51 Material (SKH51의 반응고 상태에서의 가열 및 성형에 의한 부품 제조)

  • Lee, Sang Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.3
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    • pp.127-132
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    • 2014
  • The semi-solid metal forming process has been applied to realize a near-net shape fabrication of a high speed tool steel. A complicatedly shaped part out of SKH51 was successfully manufactured by introducing pertinent materials, tooling and processing conditions. A SKH51 billet with globular grains was heated at temperatures between 1300 and $1350^{\circ}C$ using high frequency induction heater to get semi-solid microstructure before high rate injection of mushy metal into a die cavity for the forming process. It was necessary to control the preheating of dies between 300 and $400^{\circ}C$ to maintain the homogeneous microstructure during the semi-solid metal forming process. Significant defects such as pores, high fraction of liquid fraction and segregation could be removed from the part by using air vents.

Mechanical Properties and Sintering of Ultra Fine WC-Graphene-Al Composites (초미립 WC-Graphene-Al2O3 복합재료 소결 및 기계적 성질)

  • In-Jin Shon
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.4
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    • pp.206-214
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    • 2023
  • Tungsten carbide has many industrial applications due to its high electrical and thermal conductivity, high melting temperature, high hardness and good chemical stability. Because tungsten carbide is difficult to sinter, it is sintered with nickel or cobalt as a binder and is currently used in nozzles, cutting tools, and molds. Alumina is reported to be a viable binder for tungsten carbide due to its higher oxidation resistance and lower cost than nickel and cobalt. The ultrafine tungsten carbide-graphene-alumina composites were rapidly sintered in a high frequency induction heating active sintering unit. The microstructure and mechanical properties (fracture toughness and hardness) of the composites were investigated and analyzed by Vickers hardness tester and electron microscope. Since the high-frequency induction heating sintering method enables high-speed sintering, ultrafine composites can be prepared by preventing grain growth. In the tungsten carbide-graphene-alumina composites, the grain size of tungsten carbide increased with the amount of alumina participation. The hardness and fracture toughness of the tungsten carbide-5% graphene- x% alumina (x = 0, 5, 10,15) composites were 5.1, 8.6, 8.6, and 8.4 MPa-m1/2 and 2384, 2168, 2165, and 2102 kg/mm2, respectively. The fracture toughness increased without a significant decrease in hardness. Sinterability was improved by adding alumina to tungsten carbide-graphene.

Synthesis and Sintering of Nanostructured Mg4Al2Ti9O25 by High-Frequency Induction Heating and Its Mechanical Properties (고주파 유도 가열에 의한 나노구조 Mg4Al2Ti9O25 합성 및 소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Yoon, Jin-Kook;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.24 no.2
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    • pp.67-72
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    • 2014
  • Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties, including high strength, high hardness, excellent ductility and toughness. In this study, nanopowders of $Al_2O_3$, MgO and $TiO_2$ were prepared as starting materials by high energy ball milling for the simultaneous synthesis and sintering of the nanostructured compound $Mg_4Al_2Ti_9O_{25}$ by high-frequency induction heating process. The highly dense nanostructured $Mg_4Al_2Ti_9O_{25}$ compound was produced within one minute by the simultaneous application of 80MPa pressure and induced current. The sintering behavior, grain size and mechanical properties of the $Mg_4Al_2Ti_9O_{25}$ compound were evaluated.

Current-fed Push-pull type ZVS high frequency oscillating power supply (전류공급 Push-pull형 ZVS 고주파 발진전원장치)

  • 송진화;서철식;이경호;김종해;노채균
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 1999.11a
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    • pp.189-194
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    • 1999
  • This paper proposes a current-fed type high frequency inverter using a soft switching technology Zero-Voltage-Switching to reduce turn on and off loss at the switching. The analysis of the proposed circuit was described by using normalized parameter and operating characteristics have been evaluated as to switching frequency and parameters. The theoretical results are in good agreement with the experimental ones. In the future the proposed circuit is considered to be useful for induction heating applications.

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Frequency modulation control for active clamp converter (Active clamp 컨버터의 주파수 변조 제어)

  • Baek J.W.;Son H.S.;Ryu M.H.;Yoo D.W.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.73-76
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    • 2003
  • A zero voltage soft switching inverter using active clamp is presented for induction heating application. This converter have long been attractive because of its simplicity, high efficiency, and low cost compared to other schemes. In addition to those merits, Input power factor can be improved with a variable frequency control. In this paper, it describe the control method and operational principle to improve a power factor with a single stage US converter using active clamp for induction heating application.

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The Analysis of Mechanical Properties of the High Frequency Induction Hardening SM45C Steel by Acoustic Emission (음향방출법에 의한 SM45C 고주파 열처리 강의 기계적 특성 평가)

  • Rhee, Zhang-Kyu
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.93-100
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    • 2011
  • This study deals with the high frequency induction hardening (HF at $850^{\circ}C$, 120kHz & 50kW condition) SM45C steel. (1) The HF specimen, which was tempered at $150^{\circ}C$, did not show any tempering effect. A brittle fracture occurred at rounded area of the tensile specimen. AE (acoustic emission) amplitude distribution showed between 45dB and 60dB. (2) A slip and fracture occurred at the hole area of the HF specimen which was tempered at $300^{\circ}C$. As they pass the yield point, the AE energy is increased intermittently and AE amplitude distribution exists between 70dB and 85dB. In addition, after imposing the maximum tensile load, AE signals showed high amplitude and energy distribution. The AE amplitude showed between 45dB and 70dB. (3) A brittle fracture occurred at HF specimen which was tempered at $450^{\circ}C$ as if it is torn in the direction of $45^{\circ}$ on parallel area over the both sides of the tensile specimen, which lead to several peak appeared in AE energy. It was found that the AE amplitude was relatively low and the AE energy was high.

A Resonant Circuit Design of the Inverter for Induction Heating by Analysis of the Coupling Coefficient (결합계수 해석에 의한 유도가열용 인버터의 공진회로 설계법)

  • 이광직;김주홍
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.11 no.6
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    • pp.90-95
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    • 1997
  • In designing a resonant circuit of the inverter which puts induction heating with high frequency to the load, an inductance L of the circuit, the coupling coefficient of a transformer transfering the output power to load, and the coupling coefficient of load circuit heating with coil affect to the output power of a resonant circuit, the circuit Q and the frequency. Those characteristics of the circuit are analyzed through Thevenan's equivalent circuit of the coupling coefficient type which is derived from the T-type equivalent circuit of a transformer. On this equivalent circuit, the impedance of a transformer referred to its primary side is not only proportional the square of turn ratio, nZ, but also the square of coupling coefficient, K2 This paper proposed a more accurate fundamental method to design a resonant circuit of the inverter by using the Thevenan's equivalent circuit.

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