• Title/Summary/Keyword: Heater

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Durability and Characteristics of Ag-Pd Rod Heater for Bidet Fabricated by Screen Printing Process (스크린 프린팅 공정에 의해 제조된 비데용 Ag-Pd 봉형 발열체의 내구성 및 물성 평가 )

  • Tae-Ung Park;Da-Eun Hyun;Ik-Soo Kim;Sung-Chul Lee;Yeon-Sook Lee;Yong-Nam Kim;Dong-Won Lee;Jong-Min Oh
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.1
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    • pp.81-87
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    • 2023
  • Heaters using the resistance heating principle are used in various industrial fields that require heat and are also essentially used in bidet among small home appliances. A planar heater and a coil-inserted heater mounted on a conventional commercially used bidet have disadvantages and limitations of complicated manufacturing process and local heating. In this study, silver-palladium (Ag-Pd) powder material was used for a screen-printing process that is more advantageous in achieving simplification than the existing process, and a rod-type heater for bidet was manufactured. The on-off cycle test under actual conditions was conducted to confirm the durability and the capability of the fabricated heater, and the fabricated heater operated more than 2,600 on-off cycles, which means it could be applied for a commercial product. In addition, through the on-off cycles under harsh conditions, the cause of failure was identified after the test that the durability limit temperature of the heater was 850℃. Through Ag-Pd rod heater in this study, it is expected to contribute to the efficient development of electrode materials for heaters and the improvement of the durability of heaters in the future.

Numerical Study On Combined Natural Convection-Radiation In Partially Open Square Compartments with A Heater (발열체가 있는 열린 공간내에서의 자연대류-복사열전달 현상에 관한 수치적 연구)

  • 손봉세;한규익;서석호;이재효;김태국
    • Fire Science and Engineering
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    • v.9 no.1
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    • pp.10-19
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    • 1995
  • Study on combined natural convection-radiation In partially open square enclosures filled with absorbing-anisotropic scattering media is performed. A heater block located in the enclosure causes the natural circulation of the fluid in the enclosure which results In significant in-flow of the cold fluid through the partially open wall. Four different locations of the heater are considered to observe the effect of the heater locations on the resulting heat transfer. Results obtained from the combined convection-radiation analyses show much stronger circulation of t he fluid inside the enclosure as compared to those obtained from the pure convection analyses. As the ratio of the open area is Increased, the inflow of the cold fluid and the circulation of the fluid inside the enclosure is increased causing lower fluid temperature Inside the enclosure. It is shown that the location of the heater influences the circulation and heat transfer significantly by showing stronger circulations and more uniform temperature distributions for the cases where the heater is located on the bottom wall as compared to those for the cases where the heater is located on the upper part wall of the enclosure. For pure absorbing medium, the expected circulation in the fluid is relatively week as compared to those with absorbing-scattering medium due to the smaller wall heating as the radiant heat is used to heat the fluid instead. The forward anisotropic scattering phase function is shown to increase the fluid circulation further as compared to the isotropic scattering medium.

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Improvement of Production Process based on Performance Evaluation System of Unified Heater (통합히터 성능평가장치를 통한 생산 공정 개선)

  • Han, Woo-Hyun;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.1
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    • pp.114-118
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    • 2014
  • This paper presents improvement of the production process of a unified fuel heater with the help of the performance evaluation system. In order to enhance a starting capability of diesel-engine car, the unified fuel heater is proposed, which consists of main body, upper plate, stopper, lower plate, PTC, screw, bimetal and terminals. In the proposed heater, the sensor is combined with heater body not only to maximize the performance of car but also to reduce the production cost. The performance test chamber is proposed to evaluate the performance of heater. Especially, an effective manufacturing progress for assembling the heater elements can cut down expenses.

Optimization of Electrode Pattern for Multilayer Ceramic Heater by Finite Element Method (유한요소법에 의한 적층형 세라믹 히터의 전극 패턴 최적화)

  • Han, Yoonsoo;Kim, Shi Yeon;Yeo, Dong-Hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.12
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    • pp.776-781
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    • 2017
  • In this study, we investigated the effect of electrode pattern design on the thermal shock resistance and temperature uniformity of a ceramic heater. A cordierite substrate with a low thermal expansion coefficient was fabricated by tape casting, and a tungsten electrode was printed and used as a heating element. The temperature distribution of the ceramic heater was calculated by a finite-element method (FEM) by considering various electrode patterns, and the tensile stress distribution due to the thermal stress was calculated. In the electrode pattern with a single-line width, the central part of the ceramic heater was heated to the maximum temperature, and the position of the ceramic heater having a double-line width was changed to the maximum temperature, depending on the position of the minimum line width pattern. The highest tensile stress was found along the edges of the ceramic heater. The temperature gradient at the edge determined the tensile stress intensity. The smallest tensile stress was observed for electrode pattern D, which was expected to be advantageous in resisting thermal shock failures in ceramic heaters.

An Experimental Study on the Fire Risk of Electric Heaters According to Contact of Flammable Materials (가연물 접촉에 따른 전기히터의 화재위험성에 관한 실험적 연구)

  • Lee, Sung-Ryong
    • Fire Science and Engineering
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    • v.25 no.3
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    • pp.63-71
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    • 2011
  • In this study, it was evaluated the fire risk of an electric heater as representative seasonal appliances. Two type of electric heaters were used in experiments. When electric heaters were operated, temperature variation was measured around the heater. Internal structure was understood by Nondestructive inspection. It was evaluated the tire risk of electric heaters, when flammable materials were positioned ear a heater. It was also estimated the probability of a tire in case of malfunction of a safety tip-over witch. When a heater was operated in a normal condition, temperature was maintained under $80^{\circ}C$ around the heater. The possibility of a fire is very high, when a heater is covered with flammable materials or malfunction of safety parts (safety tip-over switch, anti-overheating devices).

Investigation of Heating Performance of Kerosene Fan Heater (석유 홴 히터의 난방 능력 고찰)

  • Kim, Jang-Kweon;Jeong, Kyu-Jo
    • Journal of Power System Engineering
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    • v.1 no.1
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    • pp.51-60
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    • 1997
  • In this paper, we investigated the heating performance and the basic characteristics required for normal combustion of kerosene fan heater. And also the iso-velocity contours and the iso-temperature contours of hot gas discharged from the exit of kerosene fan heater were analyzed. The experiment was carried out with kerosene fan heater attached to the blow-down-type subsonic wind tunnel with a test section of $240mm{\times}240mm{\times}1200mm$. The purpose of this paper was to obtain the basic data for new design from conventional kerosene fan heater. Consequently it was found that (i) the pressure ratio $P_2/P_1$ had a comparatively constant value of 0.844 according to the increase of the revolution of turbo fan, (ii) the primary excess air ratio had a range of $0.84{\sim}1.11$ during normal combustion, and (iii) the heating performance of kerosene fan heater had a range of $1,494{\sim}3,852kcal/hr$.

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Selection of Heater Location in Linear Source for OLED Vapor Deposition (OLED 증착을 위한 선형증발원 히터 위치선정)

  • Joo, Young-Cheol;Han, Choong-Hwan;Um, Tai-Joon;Lee, Sang-Wook;Kim, Kug-Weon;Kwon, Kye-Si
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.6
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    • pp.515-518
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    • 2008
  • Organic light emitting diode(OLED) is one of the most promising type of future flat panel display. A linear source is used to deposite organic vapor to a large size OLED substrate. An electric heater which is attached on the side of linear source heats the organic powder for the sublimation. The nozzle of heater, which is attached at the top of the linear source has an optimal temperature. An numerical analysis has been performed to find optimal heater position for the optimal nozzle temperature. A commercial CFD program, FLUENT, is used on the analysis. Two-dimensional and three-dimensional analysis have been performed. The analysis showed that the heater should be attached at the outer side of crucible wall rather than inner side of housing, which was original design. Eighteen milimeter from the top of the linear source was suggested as the optimal position of heater. Improving thermal performance of linear source not only helps the uniformity of organic vapor deposition on the substrate but also increase productibity of vapor deposition process.

Design of Large Capacity Clean Air Heater (대용량 청정 공기 가열 장치 설계)

  • Kim, Jeong-Woo;Jung, Kwang-Soo;Jeon, Min-Joon;Lee, Kyu-Joon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.115-118
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    • 2010
  • 2 Types of heater (Vitiated Type, Clean Air Type) in order to increase the temperature for a test are used for industry. In this report, large capacity clean air type heater was designed. Heater capacity and LNG consumption rate can be calculated by the air mass flow and heater inlet/outlet temperature. The heater is composed by Burner, Furnace, Heat Exchanger, and Stack. The hot air from the burner and cold air from the tube inlet exchange their heat indirectly in the heat exchanger, so the desired temperature can be achieved at the exit of the tube.

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Electromagnetic and Thermal Analysis of Phase Change Memory Device with Heater Electrode (발열 전극에 따른 상변화 메모리 소자의 전자장 및 열 해석)

  • Jang, Nak-Won;Mah, Suk-Bum;Kim, Hong-Seung
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.410-416
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    • 2007
  • PRAM (Phase change random access memory) is one of the most promising candidates for next generation non-volatile memories. However, the high reset current is one major obstacle to develop a high density PRAM. One way of the reset current reduction is to change the heater electrode material. In this paper, to reduce the reset current for phase transition, we have investigated the effect of heater electrode material parameters using finite element analysis. From the simulation. the reset current of PRAM cell is reduced from 2.0 mA to 0.72 mA as the electrical conductivity of heater is decreased from $1.0{\times}10^6\;(1/{\Omega}{\cdot}m$) to $1.0{\times}10^4\;(1/{\Omega}{\cdot}m$). As the thermal conductivity of heater is decreased, the reset current is slightly reduced. But the reset current of PRAM cell is not changed as the specific heat of heater is changed.

Performance test of Vitiated Air Heater with High Temperature and High Pressure I (고온 고압 공기가열기 성능시험 I)

  • Lee, Jungmin;Na, Jaejeong;Hong, Yunky;Kang, Kyungtaik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.301-303
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    • 2017
  • This study is the performance test of the vitiated air heater with high temperature and high pressure. The vitiated air heater to provide hot air about 2000 K was designed, and the performance test is carrying out. The designed vitiated air heater uses methane, oxygen, and mixing air by working gases, and uses mixing air for cooling of the bottom of a mixing head. By this reason, the vitiated ar heater has to be designed with heat-resistance from hot frame, and to be tested for its proof. In this paper the performance of he vitiated air heater is analyzed to some test results.

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