• Title/Summary/Keyword: Hard Coating Films

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TiO2-SnO2 나노입자로 부터 고굴절 하드코팅 도막의 제조 (Preparation of Hard Coating Films with High Refractive Index from TiO2-SnO2 Nanoparticles)

  • 안치용;김남우;송기창
    • Korean Chemical Engineering Research
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    • 제53권6호
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    • pp.776-782
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    • 2015
  • $TiO_2$ 나노입자의 광촉매 반응을 억제하기 위해 평균 직경 3~5 nm의 $TiO_2-SnO_2$ 나노입자가 titanium tetraisopropoxide(TTIP)와 tin chloride의 가수분해 반응에 의해 합성되었다. 생성된 $TiO_2-SnO_2$ 나노입자를 졸-겔법에 의해 3-glycidoxypropyl trimethoxysilane(GPTMS)과 반응시킴에 의해 유-무기 혼성 코팅 용액이 제조되었다. 그 후 코팅 용액을 기재인 polycarbonate(PC) 시트 위에 스핀 코팅시키고, $120^{\circ}C$에서 열경화 시켜 고굴절률 하드코팅 도막이 제조되었다. $TiO_2-SnO_2$ 나노입자로부터의 코팅 도막은 $TiO_2$ 나노입자로부터 얻어진 코팅 도막의 2H에 비해 증가된 3H의 연필경도를 보였다. 또한 $TiO_2-SnO_2$ 나노입자로부터의 코팅 도막의 굴절률은 Sn/Ti 몰 비가 0에서 0.5로 증가함에 따라 633 nm 파장에서 1.543으로부터 1.623으로 향상되었다.

Development of Blue Light Cut Films Using a Roll-to-Roll Nano Micro Coating System

  • Hwang, Joong Kook;Shina, Hoon-Kyu;Chang, Sang-Mok
    • Transactions on Electrical and Electronic Materials
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    • 제17권3호
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    • pp.178-181
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    • 2016
  • In this study a coating experiment was performed to fabricate blue light cut films, which represent a 390~430 nm cut off rate of more than 40% and a transmittance rate of more than 90%, using a roll-to-roll nano micro coating system. The study also analyzed the characteristics of the blue light cut films. Thus, the hardness, which is more than 3H, is ensured through fabricating films using a Sol-Gel process that will determine the proper hardness level. Also, the experiment shows excellent results by cutting blue light through a mixing blue light powder.

알루미나 졸과 아크릴레이트 단량체를 이용한 UV경화형 유-무기 하이브리드 하드코팅 막 제조 (Preparation of UV-Curable Organic-Inorganic Hybrid Hard Coating Films Using Alumina Sols and Acrylate Monomers)

  • 황지현;송기창
    • Korean Chemical Engineering Research
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    • 제49권3호
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    • pp.277-284
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    • 2011
  • 본 연구에서는 알루미나 졸과 아크릴레이트 단량체를 이용하여 UV 경화형 유-무기 하이브리드 하드코팅 용액을 제조하였다. Aluminum isopropoxide로부터 얻어진 알루미나 졸에 실란커플링제인 methacryloxypropyl trimethoxysilane(MPTMS)을 첨가하여 제조된 졸을 무기물 성분으로 사용하였다. 유기물 성분으로는 다양한 아크릴레이트 단량체인 pentaerythritol triacrylate(PETA), 1,6-hexanediol diacrylate(HDDA), dipentaerythritol hexaacrylate(DPEHA)를 혼합하여 사용하였다. 이후 무기물 성분과 유기물 성분을 혼합하여 유-무기 하이브리드 코팅 용액을 제조한 후, 이를 polycarbonate 기판 위에 스핀 코팅 후 UV 경화를 실시하여 도막을 형성하였다. 이때 무기물 성분 중의 MPTMS의 첨가량과 UV 경화 시간 변화가 코팅 막의 물성에 미치는 영향을 연구하였다. 그 결과 MPTMS가 0.20 mole 첨가 될 경우 코팅 막은 3H의 우수한 연필경도를 나타내었으며 haze값이 2%로 내마모성도 우수하였다.

투명 폴리카보네이트 보호코팅을 위한 산화알루미늄 박막 (Al2O3 Coating on Transparent Polycarbonate Substrates for the Hard-coating Application)

  • 김훈;남경희;장동수;이정중
    • 한국표면공학회지
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    • 제40권4호
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    • pp.159-164
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    • 2007
  • Transparent aluminum oxide films were deposited on polycarbonate (PC) substrates by inductively coupled plasma (ICP) assisted reactive sputtering. the oxygen flow rate was regulated by controlling the target voltage with a proportional integrate derivative controller. The PC substrate was treated with plasma prior to the deposition in order to the enhance the adhesive strength of the $Al_2O_3$ film. The characteristics of hardness, structure, density, transmittance, deposition rate, surface roughness and residual stress were investigated to estimate the possibility for the hard coating.

투명 유-무기 하이브리드 하드코팅 필름 제조 및 SiO2 또는 ZrO2함량에 따른 필름의 물성 (Preparation of Transparent Organic-Inorganic Hybrid Hard Coating Films and Physical Properties by the Content of SiO2 or ZrO2 in Their Films)

  • 설현태;나호성;권동주;김정섭;김대성
    • 한국재료학회지
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    • 제27권1호
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    • pp.12-18
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    • 2017
  • Transparent organic-inorganic hybrid hard coating films were prepared by the addition of $SiO_2$ or $ZrO_2$, as an inorganic filler to improve the hardness property, filler was highly dispersed in the acrylic resin. To improve the compatibility in the acrylic resin, $SiO_2$ or $ZrO_2$ is surface-modified using various silanes with variation of the modification time and silane content. Depending on the content and kind of the modified inorganic oxide, transparent modified inorganic sols were formulated in acryl resin. Then, the sols were bar coated and cured on PET films to investigate the optical and mechanical properties. The optimized film, which has a modified $ZrO_2$ content of 4 wt% markedly improved in terms of the hardness, haze, and transparency as compared to neat acrylate resin and acrylate resin containing modified $SiO_2$ content of 8 wt%. Meanwhile, the low transparency and high haze of these films slowly appeared at $SiO_2$ content above 10 wt% and $ZrO_2$ content of 5 wt%, but the hardness values were maintained at 2H and 3H, respectively, in comparison with the HB of neat acrylate resin.

Sol-Gel 하드 코팅 막에서의 Spiropyran의 광 변색 특성 (Photochromic Properties of Spiropyran in Hard Coating Films Made by Sol-Gel Method)

  • 정상혁;조경인;박정용;송기창
    • Korean Chemical Engineering Research
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    • 제46권2호
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    • pp.310-315
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    • 2008
  • 실란커플링제인 glycidoxypropyl trimethoxysilane(GPTMS)과 vinyltriethoxysilane(VTES)을 출발물질로 하여 sol-gel 법에 의해 유-무기 혼성 용액을 제조하였다. 이 용액에 spiropyran계 광 변색 염료를 ethylacetate에 용해시킨 용액을 혼합하여 광 변색 코팅 용액을 제조하였다. 그 후 기재인 polycarbonate 시트에 스핀 코팅 시키고 $100^{\circ}C$에서 2 h 동안 열 경화시켜 광 변색성을 갖는 하드 코팅 막을 제조하였다. 코팅 막은 UV 광을 조사함에 의해 투명색으로부터 푸른색으로 변했다가 다시 투명색으로 변하는 가역적인 색변화를 보여주었다. 이때 코팅 막의 소색속도 및 연필경도는 코팅 용액 중의 GPTMS의 mol비가 증가됨에 따라 증가하였다.

Deposition of $(Ti,Cr)N-MoS_2$ Thin Films by D.C Magnetron Sputtering

  • Kim S.K.;Kim J.H.
    • 한국표면공학회지
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    • 제39권2호
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    • pp.70-75
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    • 2006
  • As technology advances, there is a demand for development of hard, solid lubricant coating. (Ti,Cr)N-$MoS_2$, films were deposited on SKD 11 tool steel substrate by co-deposition of $MoS_2$, with (Ti,Cr)N using a D.C. magnetron sputtering process. The influence of the $N_2/Ar$ gas ratio, the deposition temperature, the amount of $MoS_2$ in the films, and the bias voltage on the mechanical and the structural properties of the films were investigated. Wear tests were performed on the films deposited in various conditions.

반응성 스퍼터링으로 성장된 결정성 질화탄소막의 기계적 특성 (Mechanical Characteristics of Crystalline Carbon Nitride Films Grown by Reactive Sputtering)

  • 이성필;강종봉
    • 한국전기전자재료학회논문지
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    • 제15권2호
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    • pp.147-152
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    • 2002
  • Carbon nitride thin films were deposited by reactive sputtering for the hard coating materials on Si wafer and tool steels. When the nitrogen content of carbon nitride film on tool steel is 33.4%, the mean hardness and elastic modulus are 49.34 GPa and 307.2 GPa respectively. The nitrided or carburised surface acts as the diffusion barrier which shows better adhesion of carbon nitride thin film on the steel surface. To prevent nitrogen diffusion from the film, steel substrate can be saturated by nitrogen forming a Fe$_3$N layer. The desirable structure at the surface after carburising is martensite, but sometimes, due to high carbon content an proeutectoid Fe$_3$C structure may form at the grain boundaries, leaving the overall surface brittle and may cause defects.

Hard Coating 응용을 위한 DC 마그네트론 스퍼터링 방법을 이용하여 증착한 TiN 박막의 특성에 대한 연구 (Characteristic Properties of TiN Thin Films Prepared by DC Magnetron Sputtering Method for Hard Coatings)

  • 김영렬;박용섭;최원석;홍병유
    • 한국전기전자재료학회논문지
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    • 제21권7호
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    • pp.660-664
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    • 2008
  • Titanium nitride (TiN) thin films are widely used for hard coatings due to their superior hardness, chemical stability, low friction and good adhesion properties. In this study, we investigated the effect of DC power on the characteristics of TiN thin films deposited on Si and glass substrates by DC magnetron sputtering using TiN target. We made TiN films of 300 nm thickness with various DC powers. The structural properties of films are investigated by x-ray diffractions (XRD) and tribological properties are measured by nano-indentation, nano-scratch tester. The rms roughness was measured by atomic forced microscopy (AFM). In the result, TiN films had the smooth surface and exhibited (111) directions with the increase of DC Power. Also, especially in case of 175 W DC power, TiN film exhibited the maximum hardness about 8 GPa, and the critical load near 25.

Tribological properties of DLC films on polymers

  • Hashizume, T.;Miyake, S.;Watanabe, S.;Sato, M.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.175-176
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    • 2002
  • Our study is to search for tribological properties of diamond-like carbon (DLC) films as known as anti- wear hard thin film on various polymers. This report deals with the deposition of DLC films on various polymer substrates in vacuum by magnetron radio frequency (RF) sputtering method with using argon plasma and graphite, titanium target. The properties of friction and wear are measured using a ball-on-disk wear -testing machine. The properties of friction and wear have been remarkably improved by DLC coating. Moreover the composition of DLC films has been analyzed by using auger electron spectroscopy(AES). The wear rate of titanium-containing DLC film is lower than that of no-metal-containing DLC film.

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