• 제목/요약/키워드: Grinding cutting

검색결과 205건 처리시간 0.021초

세라믹재 연삭시 다이아몬드 휠의 수명 판정 (Determination of Diamond Wheel Life in Ceramic Grinding)

  • 임홍섭;유봉환;공재향;김홍원
    • 한국공작기계학회논문집
    • /
    • 제13권1호
    • /
    • pp.16-21
    • /
    • 2004
  • In order to investigate the characteristics of diamond wheel grinding of ceramic materials, grinding resistance, surface roughness of ground surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of $Al_2O_3$, cutting edge ratio is bigger than that of $ZrO_2$ and $Si_3N_4$. That's because $Al_2O_3$ has a characteristic of low fracture toughness and bending stress.

Force Modeling and Machining Characteristics of the Intermittent Grinding Wheels

  • Kwak, Jae-Seob;Ha, Man-Kyung
    • Journal of Mechanical Science and Technology
    • /
    • 제15권3호
    • /
    • pp.351-356
    • /
    • 2001
  • In the surface grinding operations, the grinding fluid cannot be supplied sufficiently in the cutting zone. Temperature generated in the cutting zone increases rapidly and causes thermal damage such as burning on the surface of a workpiece. To reduce thermal damage, the intermittent grinding wheels, which have an excellent cooling effect, have been applied. This paper describes machining characteristics by using intermittent grinding wheels. The grinding force of the intermittent wheels has been simulated by the SIMULAB, which is a program for simulating dynamic systems. Using the intermittent grinding wheels, the characteristics of grinding force, temperature, surface roughness, and geometric error have been evaluated experimently.

  • PDF

세라믹 연삭에서 결합제에 따른 다이아몬드 휠의 마멸 특성 (Wear Characteristics of Diamond Wheel according to bond in Ceramic Grinding)

  • 공재향;유봉환;소의열;이근상;유은이;임홍섭
    • 한국공작기계학회논문집
    • /
    • 제11권4호
    • /
    • pp.75-81
    • /
    • 2002
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel during grinding ceramic materials. Normal component of grinding resistance was decreasing while increase of spindle speed. The resistance of vitrified bond wheel was less then that of resinoid bond wheel because of imbedded large holes on the surface of cutting edge. Surface roughness was decreasing while increase of spindle speed. The surface roughness using vitrified bond wheel was less than that of resinoid bond wheel because of small elastic deformation. After continuous finding of ceramics, cutting edge ratio of resinoid bond wheel decreased. For the case of vitrified bond wheel, cutting edge ratio did not change.

연삭입력조건을 이용한 연속절삭날간격의 예측 (Estimation of the successive cutting point spacing using grinding input conditions)

  • 이영문;손재환;정연철;배대원;손성필
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.227-228
    • /
    • 2006
  • In order to calculate the maximum undeformed chip thickness in grinding operation, it is necessary to estimate the successive cutting point spacing. In the past it is obtained by experiments. In this paper, the average successive cutting point spacing has been estimated using the given grinding input conditions.

  • PDF

MLCC 절단용 초경합금 칼날의 나노표면 가공 기술 (Nano-surface Machining Technology of Tungsten Carbide Blade for MLCC Cutting Process)

  • 강병욱;신건휘;곽태수
    • 한국기계가공학회지
    • /
    • 제18권11호
    • /
    • pp.41-46
    • /
    • 2019
  • The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.

적층연삭숫돌에 의한 원통연삭 가공물의 표면 특성 (Surface Characteristics of Cylindrically Ground Workpiece using Laminated Grinding Wheel)

  • 김민철;김광희;이은종;김강
    • 한국정밀공학회지
    • /
    • 제18권3호
    • /
    • pp.35-39
    • /
    • 2001
  • The precision grinding process is carried out with fine-cutting operation after coarse-cutting operation. So, the laminated grinding wheel has been developed to reduce the ineffectiveness induced by changing the operations. In this study, to investigate the possibility of the practical use of the laminated grinding wheel, the surface residual stress of the workpiece ground by the laminated grinding wheels was compared with that ground by the general grinding wheel, and the influence of the difference in grain sizes, between the coarse grit and fine grit of the laminated grinding wheel, on the surface roughness of the workpiece was investigated.

  • PDF

연삭 장비를 이용한 최적의 휠 특성분석 (A study on the Optimum Wheel Characteristics Using Grinding Machine)

  • 고준빈;김우강;전택종
    • 한국기계가공학회지
    • /
    • 제7권4호
    • /
    • pp.142-148
    • /
    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

  • PDF

평균입자 연삭모델에 의한 최대미변형칩두께의 예측 (Estimation of the Maximum Undeformed Chip Thickness Using the Average Grain Model)

  • 이영문;최원식;손재환;배대원;손성필;황근식
    • 한국공작기계학회논문집
    • /
    • 제16권2호
    • /
    • pp.30-36
    • /
    • 2007
  • In order to estimate the maximum undeformed chip thickness in grinding operation, it is necessary to obtain the successive cutting point spacing. In the past it was obtained by experiments. In this paper, the average successive cutting point spacing has been obtained using the given grinding input conditions and it is possible to estimate the maximum undeformed chip thickness without using any experimentally obtained data. The validity of the proposed analysis has been verified based on two sets of grinding scratch tests using WA and CBN grinding wheels.

세라믹 연삭에서 다이아몬드 숫돌 마멸에 관한 연구 (A Study on the Diamond Wheel Wear in Ceramic Grinding)

  • 공재향;유봉환;소의열;이근상;유은이
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
    • /
    • pp.344-348
    • /
    • 2001
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel grinding ceramic materials. Normal component of grinding resistance was decreasing while increase of spindle speed. The resistance of vitrified bond wheel was less then that of resinoid bond wheel because of imbedded large holes on the surface of cutting edge. Surface roughness was decreasing while increase of spindle speed. The surface roughness after using vitrified bond wheel was less than that of resinoid bond wheel because of small elastic deformation. After continuous grinding of ceramics, cutting edge ratio of resinoid bond wheel decreases. For the case of vitrified bond wheel, cutting edge ratio does not change.

  • PDF

탄소섬유 에폭시 복합재료 연삭숫돌 선정에 관한 연구 (A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Materials with the Vitrified Bonded Wheel)

  • 한흥삼
    • Composites Research
    • /
    • 제13권5호
    • /
    • pp.44-49
    • /
    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. The surface roughness and cutting force were also measured to investigate the surface grinding characteristics of the composites using the vitrified bonded wheel (WA, GC). The experiments were performed dry grinding conditions with respect to cutting speed, feed speed, depth of cut of the stacking sequence $[O]_{nT.}$ From the experimental investigation, the optimal conditions both the vitrified bonded wheel WA and GC for the surface grinding are suggested.

  • PDF