• Title/Summary/Keyword: Grinding characteristics

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A Study on the Grinding of Titanium Alloy, Part2 : Grinding characteristics by using Superabrasives (티타늄 합금의 연삭에 관한 연구, Part2 : 초연마재를 사용한 연삭특성)

  • Kim, S. H.;Choi, H.;lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1076-1079
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    • 2001
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions. The grinding forces and grinding force ratio were measured to investigate the grindability of titanium alloy with the Diamond and CBN wheel. To investigate the grinding characteristics of titanium alloy grinding force ratio and grinding ratio were measured. Surface profile of wheel was also measured with tracer and the ground surfaces and chip were observed with SEM. Grinding-ratio of titanium alloy was much lower than that of other materials. Grinding-ratio of titanium alloy with Diamond wheel was almost six times larger than that with CBN wheel.

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Force Modeling and Machining Characteristics of the Intermittent Grinding Wheels

  • Kwak, Jae-Seob;Ha, Man-Kyung
    • Journal of Mechanical Science and Technology
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    • v.15 no.3
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    • pp.351-356
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    • 2001
  • In the surface grinding operations, the grinding fluid cannot be supplied sufficiently in the cutting zone. Temperature generated in the cutting zone increases rapidly and causes thermal damage such as burning on the surface of a workpiece. To reduce thermal damage, the intermittent grinding wheels, which have an excellent cooling effect, have been applied. This paper describes machining characteristics by using intermittent grinding wheels. The grinding force of the intermittent wheels has been simulated by the SIMULAB, which is a program for simulating dynamic systems. Using the intermittent grinding wheels, the characteristics of grinding force, temperature, surface roughness, and geometric error have been evaluated experimently.

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A Study on the Internal Thrust Grinding by Machining Center (머시닝센터를 이용한 내면 스러스트 연삭가공에 관한 연구)

  • Choi, Hwan;Seo, Chang-Yeon;Park, Won-Kyue;Lee, Choong-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.55-61
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    • 2015
  • In this paper, the grinding characteristics of internal thrust grinding were studied with vitreous CBN wheels using a machining center. Grinding experiments were performed according to grinding conditions, such as wheel feed speed and depth of cut, workpiece speed, and rate of grinding width. Additionally, the grinding force and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics of internal thrust grinding were discussed.

A study on grinding and process design of Constant Velocity (등속조인트의 공정설계 및 연삭에 관한 연구)

  • Kim, Woo-Kang;Ko, Jun-Bin;Byun, Dong Hae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

Grinding characteristics of High Efficient Intermittant Grinding Wheel with Conventional Grinding Wheel (범용 연삭 숫돌의 고능률 단속 연삭특성)

  • Lee, Sang-Chul;Hong, Soon-Ik;Gu, Yang;Song, Ji-bok
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.61-65
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    • 1996
  • This paper experimentally describes the grinding characteristic of discontinuous grinding wheels in creep-feed grinding. In creep-feed grinding, grinding temperature increases rapidly and thermal damage such as a burn occurs on a workpiece. Discontinus grinding wheel with Conventional grinding wheel shows an exellent cooling effect has been developed. The wheels have 6, 12, 24 pieces of slotted which compare with characteristics of each wheels

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A Study on Grinding for Inner Race (내륜 연삭에 관한 연구)

  • Kim, Woo-Kang;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

A Study on the Comparison of Internal Plunge Grinding and Internal Thrust Grinding (내면 플런지 연삭과 스러스트 연삭의 비교)

  • Choi, Hwan;Seo, Chang-Yeon;Seo, Young-Il;Lee, Choong-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.68-73
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    • 2016
  • In this paper, the grinding characteristics in internal grinding methods(plunge, thrust) were studied with vitreous CBN wheels using machining center. Grinding experiments were performed according to the same material removal rate conditions such as a wheel speed, depth of cut and workpiece speed. And the grinding force, machining error and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics on internal grinding methods were compared.

Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 열 특성 해석)

  • Kim, Seo-Kil;Cho, Jae-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.193-200
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    • 2006
  • To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.

Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Characteristics of Fluid Supply in Discontinuous Wheel Grinding (단속연삭의 유제공급 특성)

  • Kwak, Yong-Gil;Hong, Sun-Ik;Song, Ji-Bok;Koo, Yang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.857-861
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    • 1997
  • In discontinuous wheel grinding, temperature is different form conventional grinding. The characteristics of discontinuous grinding with respect to various slotted wheel were compared with those of general grinding. Thermal conditions vary with intermittent ratio, direction of fluid supply for discontinous wheel. According to three direction of grinding fluid supply and intermittent ratio,temperature and surface roughness were analyzed.

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