• 제목/요약/키워드: Glass mold

검색결과 295건 처리시간 0.026초

Optimized Digital Proportional Integral Derivative Controller for Heating and Cooling Injection Molding System

  • Jeong, Byeong-Ho;Kim, Nam-Hoon;Lee, Kang-Yeon
    • Journal of Electrical Engineering and Technology
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    • 제10권3호
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    • pp.1383-1388
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    • 2015
  • Proportional integral derivative (PID) control is one of the conventional control strategies. Industrial PID control has many options, tools, and parameters for dealing with the wide spectrum of difficulties and opportunities in manufacturing plants. It has a simple control structure that is easy to understand and relatively easy to tune. Injection mold is warming up to the idea of cycling the tool surface temperature during the molding cycle rather than keeping it constant. This “heating and cooling” process has rapidly gained popularity abroad. However, it has discovered that raising the mold wall temperature above the resin’s glass-transition or crystalline melting temperature during the filling stage is followed by rapid cooling and improved product performance in applications from automotive to packaging to optics. In previous studies, optimization methods were mainly selected on the basis of the subjective experience. Appropriate techniques are necessary to optimize the cooling channels for the injection mold. In this study, a digital signal processor (DSP)-based PID control system is applied to injection molding machines. The main aim of this study is to optimize the control of the proposed structure, including a digital PID control method with a DSP chip in the injection molding machine.

Trichothecium roseum에 의한 시설재배 멜론성과의 분홍빛열매썩음병(신칭) 발생 (First Report f Pink Mold Rot on Matured Fruit of Cucumis melo Caused by Trichothecium roseum (Pers.) Link ex Gray in Korea)

  • 권진혁;강수웅;이준택;김희규;박창석
    • 한국식물병리학회지
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    • 제14권6호
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    • pp.642-645
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    • 1998
  • A severe pink mold rot on matured melon fruits occurred under a glass tunnel cultivation in Chinju at Kyeongasngnam-do Agricultural Research and Extention Services on May of 1998. Basal portion of the fruits toward blossom end was preferably infected and colonized by the fungus. The causal fungus consistently isolated from the lesions was identified as Trichothecium roseum based on following mycological characteristics. Conidia were hyaline or brightly colored, 2-celled, ovoid or elipsoid, characteristically held together zi-zag chains. Conidiophore was long, slender, simple, septate, bearing conidia-meristem arthrospores-apically, singly when young and successively by slight growth of conidiphore apex. Optimum temperature for mycelial growth and conidial germination was recorded at 20~$25^{\circ}C$. However, over 48% of the fungal conidia were germinated at 15$^{\circ}C$ and mycelial growth was only slightly slower than $25^{\circ}C$. The temperature profiles and high humidity available during the cultivation were considered favorable for the pathogen as showing 22% infection rate on matured melon fruits cv. Saros. This is the first report of pink mold rot of melon caused by T. roseum in Korea.

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랜덤 택스쳐 필름을 이용한 유기 발광 소자의 광추출 효율 향상에 관한 연구 (A Study on the Improvement of Light-Extraction Efficiency of Organic Light-Emitting Diodes with a Use of Random-Textured Film)

  • 김혜숙;황덕현;장경욱;김태완
    • 한국전기전자재료학회논문지
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    • 제28권7호
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    • pp.446-449
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    • 2015
  • An improvement of light-extraction efficiency of organic light-emitting diodes was studied by using random-textured films (RTF). Device was made in a structure of RTF/glass/ITO/TPD/$Alq_3$/LiF/Al. RTF mold was made by spreading PDMS solution on a sandpaper. By pressing this mold on the glass substrate pre-coated with ZPU material, the RTF was obtained. From this study, there was an improvement of external quantum efficiency by about 30% in the device with the random-textured film (RTF 40) compared to that of the reference one.

평행연삭과 자기연마에 의한 유리렌즈 성형용 코어 금형의 표면가공 특성 (Investigation for Mirror-surface Machining Properties of Mold Core of Glass Molding Press by Parallel Grinding and Magnetic Assistance Polishing)

  • 이용철;김경년;곽태수
    • 한국정밀공학회지
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    • 제27권12호
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    • pp.22-27
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    • 2010
  • The usage of ultra-precision machining is increasing by the manufacturing of precision optical elements such as camera lens, laser printer, CD player, DVD and microscope parts etc.. The WC alloy material is in wide use by mold core to improve the productivity and accuracy in manufacturing those precision parts. The WC alloy mould core can be machined effectively by the parallel grinding process which is an excellent technique for manufacturing of surface profile hard to machining materials such as the hardened metal alloy, Ceramics, Glass and so on. Magnetic assisted polishing as a final polishing process has also been utilized to obtain ultra-precision mirror surface with the elimination of traces presented on ground surface. It is able to deduce the optimal ultra-precision machining conditions of the WC alloy material from the experiment and analyses results.

Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 실험적 연구 (An Experimental Study on Flow Characteristics of PBK40 for Glass Lens Press Process Simulation of a Plate Heating Type)

  • 장성호;허영무;윤길상;신광호;이영민;정우철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.567-568
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    • 2006
  • Generally, progressive type GMP process is more efficient than batch type because there are advantages that problems of each stage(heating, press, cooling etc.) are easily grasped and a time of production is shortened. But if single cavity is used in progressive type GMP process, there is disadvantage that productivity is decreased. So, in order to improve productivity of progressive type GMP process, it is essential to secure multi cavity mold technic. In this study, as a fundamental study to develop multi cavity used in glass lens molding, we conducted a compression test for PBK40.

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실리콘 카바이드의 초정밀 연삭 가공에 관한 연구 (Research on Ultra-precision Grinding Work of Silicon Carbide)

  • 박순섭;원종호
    • 한국정밀공학회지
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    • 제26권9호
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    • pp.58-63
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    • 2009
  • Silicon carbide (SiC) has been used for many engineering applications because of their high strength at high temperatures and high resistances to chemical degradation. SiC is very useful especially for a glass lens mold whose components demanded to the machining with good surface finish and low surface damage. The performance and reliability of optical components are strongly influenced by the surface damage of SiC during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified SiC glass lens mold. Usually the major form of damage in grinding of SiC is a crack occurs at surface and subsurface. The energy introduced in the layers close to the surface leads to the formation of these cracks. The experimental studies have been carried out to get optimum conditions for grinding of silicon carbide. To get the required qualified surface finish in grinding of SiC, the selection of type of the wheel is also important. Grinding processes of sintered SiC work-pieces is carried out with varying wheel type, depth of cut and feed using diamond wheel. The machining result of the surface roughness and the number of flaws, have been analyzed by use of surface profilers and SEM.

고화소 디지털 카메라 비구면 Glass렌즈 초정밀연삭 특성에 관한 연구 (A Study on Grinding Characteristics of Aspherical Glass Lens core of High-pixel Digital Camera in Diamond Grinding Process)

  • 현동훈;이승준
    • 한국공작기계학회논문집
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    • 제12권2호
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    • pp.31-36
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    • 2003
  • Electronic or measuring instruments equipped with aspherical lens have recently been used since aspherical lens is more effective than spherical one. for the mass production of aspherical lenses, specific molds with precisely machined cores should be prepared. Some researches on the aspherical lens machining have been carried out to date. However, ultra-precise finding of aspherical or mold core has not been fully studied. In this study, the ultra-precise grinding and evaluating system were established to investigate the finding characteristics of aspherical lenses. Unlike conventional grinding process, since a highly-precise lathe were operated in a clean room without vibration the experimental results can be very useful for further studies on ultra-precise grinding process.

배전용 몰드변압기 적용을 위한 EMNC의 교류절연파괴특성 연구 (AC Insulation Breakdown Properties of the EMNC to Application of Distribution Molded Transformer)

  • 박재준
    • 전기학회논문지
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    • 제62권5호
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    • pp.649-656
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    • 2013
  • A conventional epoxy-microsilica composite (EMC) and an epoxy-microsilica-nanosilicate composite (EMNC) were prepared in order to apply them to mold-type transformers, current transformers (CT) and potential transformers (PT). Nanosilicate was exfoliated in a epoxy resin using our electric field dispersion process and AC insulation breakdown strength at $30{\sim}150^{\circ}C$, glass transition temperature and viscoelasticity were studied. AC insulation breakdown strength of EMNC was higher than that of EMC and that value of EMNC was far higher at high temperature. Glass transition temperature and viscoelasticity property of EMNC was higher than those of EMC at high temperature. These results was due to the even dispersion of nanosilicates among the nanosilicas, which could be observed using transmission electron microscopy (TEM). That is, the nanosilicates interrupt the electron transfer and restrict the mobility of the epoxy chains.

유리섬유로 보강된 수지에서 제품설계 및 성형조건에 따른 휨의 연구: Part 2. 결정성 수지 (A Study on the Warpage of Glass Fiber Reinforced Plastics for Part Design and Operation Condition: Part 2. Crystalline Plastics)

  • 이민;김혁;류민영
    • 폴리머
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    • 제36권6호
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    • pp.677-684
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    • 2012
  • 사출성형공정은 고온으로 수지를 가소화시키고 고압으로 금형에 흘려 보내어 제품을 성형하는 방법이다. 이 과정에서 고분자 수지는 온도의 변화에 따라 수축을 하게 되는 성형수축이 발생된다. 그리고 시간이 흐른 뒤에도 제품에 변형이나 휨이 발생하게 되는데 이는 제품에 포함되어 있는 잔류응력의 이완 때문이다. 이러한 휨을 막기 위해 수지에 무기물을 첨가하여 수축을 줄이거나, 수지에 유리섬유나 카본섬유 등 섬유를 사용하여 휨의 저항성을 높인다. 그리고 성형품을 강건하게 설계하여 응력에 따른 휨의 저항을 향상시킨다. 본 연구에서는 강건설계를 위해 리브를 설치한 성형품에 나타나는 휨을 실험을 통하여 조사하였다. 성형조건에 따라서, 그리고 금형설계에 따라서 즉, 게이트의 위치에 따라서 휨의 변화를 조사하였다. 수지의 흐름방향과 흐름의 직각방형의 휨도 조사하였다. 게이트 근처와 게이트에서 먼 부분의 휨도 비교분석 하였다. 수지는 유리섬유로 보강된 결정성 수지인 PP와 PA66를 사용하였다. 유리섬유가 포함된 결정성 수지는 유리섬유가 포함된 비결정성 수지보다 휨이 컸다. 결정성 수지는 비결정성 수지에 비해 휨이 성형조건에 다소 적게 영향을 받았지만 제품의 설계에 따라서는 크게 변하였다.

Cu55Zr30Ti10Pd5 비정질 합금의 기계적 거동 (Mechanical Properties of a Cu55Zr30Ti10Pd5 Bulk Amorphous Alloy)

  • 최원욱;;김형섭;홍순익
    • 한국재료학회지
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    • 제15권4호
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    • pp.281-284
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    • 2005
  • Room and high temperature deformation behaviors of Cu-Zr-Ti-Pd bulk metallic glasses produced by copper mold casting were investigated. The addition of Pd was shown to enhance the glass forming ability and thermal stability of Cu-Zr-Ti base bulk metallic glass. The compressive strength of $Cu_{55}Zr_{30}Ti_{10}Pd_5$ bulk metallic glass was 2230 MPa with 1.8 plastic strain. The stress overshoot and yield drop phenomenon were observed below $487^{\circ}C$ and a drastic decrease in the flow stress was observed at $487^{\circ}C$. The stress overshoot is thought to be associated with stress-induced structural relaxation.