• Title/Summary/Keyword: Gear Backlash

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The Utilization of Frequency Response Characteristic for the Detection of Change of Backlash Magnitude (백래시 크기 변화 감지를 위한 주파수응답특성의 활용)

  • Baek, Joo-Hyun
    • Journal of the Korea Society for Simulation
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    • v.24 no.3
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    • pp.45-54
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    • 2015
  • This paper presents the influence of backlash can be greatly increased on the frequency response characteristic which is presented as the angular velocity of a motor to the motor input voltage, if the motor input voltage is adequately reduced. And, this paper verifies theoretically, analytically and experimentally the availability on the method of detecting the change of backlash magnitude by investigating on the change of the anti-resonance and resonance frequencies in the frequency response characteristic due to the change of backlash magnitude. The amount of change of anti-resonance frequency is more useful that of resonance frequency when detecting the change of backlash magnitude, because the change of anti-resonance frequency can be measured more stable. This paper also shows the sharp change of resonance frequency can be investigated when the motor input voltage is enough reduced. The work will be useful for the further research on the backlash estimation method of a servo system with a gear reducer.

A study on the idle gear rattle vibration and noise reduction for heavy duty truck (대형트럭 공회전시 기어래틀 진동소음 저감에 관한 연구)

  • Ahn, Byoung-Min;Chang, Il-Do;Hong, Dong-Pyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.762-767
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    • 1998
  • The main torsional vibration source of the powertrain is the fluctuation of engine torque. The gear rattle is impact generating in the backlash of the free gear due to this torsional vibration. Optimization of the clutch torsional characteristic is one of the effective method to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the detailed clutch modeling and the experiment. This paper pays attention to the optimization of clutch design parameters and the experiment to reduce the idle gear rattle vibration and noise.

A Study on Optimum Tooth Profile of Pin-Pinion Gear for Linear Motion (직선이송용 Pin-Pinion Gear의 최적 치형에 대한 연구)

  • Ham, S.H.;Nam, W.K.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.14 no.3
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    • pp.64-70
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    • 2010
  • In this study, designing of precise linear transferring device which can be applied to industrial machine and robot industry has been introduced. The direction of power flow and output feature are similar to current Rack-Pinion type. However, unlimited length extensity via rack modulizing, and securing high velocity transportation have been realized by applying Pin-Pinion Gear type at the operation part. The analysis has been calculated to obtain the Pin-Pinion Gear's optimized tooth profile. As a result of research, it is impossible to control precisely even overlap at the teeth of involute and sprocket. Because they have peculiar gearing structure. Therefore, modified cycloid tooth has been proposed to perform high velocity, precise control without backlash.

Study of nonlinear Control System for the Argonne Advanced Research Reactor (원자로의 비선형제에 관한 연구)

  • 고병준
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.4 no.2
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    • pp.22-28
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    • 1967
  • The Reactor transient and steady state Response Problem is not always satisfied in automatic control to insure safe operation, because all physical systems are nonlinear to some region such as the deadzone of relay and the backlash of gear. The study for nonlinear control system is described by the applying of analog computer with the parameters given by the argonne advanced Research Reactor.

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A Study on Performance Improvement of Gear Type Vane Damper in FD Fan - Productivity Increases & Construction Improvement - (FD FAN에서 기어식 베인 댐퍼의 성능개선에 관한 연구 - 생산 및 구조 융합형 기술 -)

  • Jang, Sung-Cheol;Han, Sang-Ho;Kim, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.134-139
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    • 2010
  • In this study, we developed the gear type vane damper replacing the link type through gear design using Finite Element Analysis(FEA). FEA about the pinion and the vane shaft in the boss of gear type damper for quality improvement was accomplished. We analyzed fluid flow according to angular displacement. Catched the problem of the torque and backlash bring to the pinion as structure improvement of the forced draft fan(FD FAN). Finally, we compared the gear driving result with simulation. It is the objective of the present study to identify a nonlinear flow rate control of gear type vane damper and to suggest a damper shape with a linear flow rate control. This study is related to the development of gear type vane damper change link type in forced draft fan.

Study on Scoring of Hypoid Gear Set in Bus with Retarder (리타더 장착 버스 하이포이드 기어의 스코링에 관한 연구)

  • Yang, J.H.;Kim, Y.J.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.102-109
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    • 2009
  • A retarder, as a supplementary brake system that is not friction-based, is frequently used in heavy-duty vehicles generally to slow the vehicles down on inclines. The electric retarder mainly used in a heavy-duty bus is generally placed between the transmission and the axle. The rotor inside the retarder system is attached to the axle. The operation of the retarder within a driven vehicle generates reverse torque due to coast driving force on hypoid gears in the differential gear system. By the reverse torque, scoring or scuffing on the hypoid gear teeth may directly occur. The scoring may be generated due to excessive contact stresses on the tooth surface. In this study, tooth contact stresses and contact patterns were analysed in order to investigate on the tooth scoring phenomenon using a finite element analysis program T900 in which the Hertzian contact stress formula was taken. Backlash, wear and surface finish were considered in the finite element simulation on the scoring.

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Whine Vibration in Gear Drive (기어구동에 의한 화인진동해석)

  • 최연선;신용호;김기범
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3246-3252
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    • 1994
  • The vibration of meshing gear system is originated form teeth deformation, teeth contact ratio, profile error, etc. The gear vibration is classified as whine vibration during meshing and as rattle vibration during idling. In this study, the whine vibration is investigated under the assumption of piecewise linearity of elastic stiffness due to the variation of meshing. Numerical, theoretical and experimental investigations show the existence of the superharmonic components of the second and the third order. consistently It can be concluded that the superharmonic components in whine vibration of meshing gear is originated from the stiffness variation. It also shows that the higher order harmonics are reduced on the increase of motor speed.

Measurement of Static Tooth Fillet Strain and Transmission Error of a Cylindrical Worm Gear (원통형 웜기어의 정적 이뿌리 변형률 및 전달오차 측정)

  • Lee, Dong-Hwan;Cheon, Gill-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1238-1244
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    • 1999
  • Using a cylindrical worm gear under the actual condition of static loading, tooth fillet strains and transmission errors have been measured. The maximum strain occurs on the filet region of the center of the 1st mating tooth. Tooth fillet strain changes most sensitively according to the variations of the center distance and recess side eccentricity than the access side eccentricity. Even the no-backlash worm gear shows the transmission errors.

A Study on Performance Improvement of Gear Type Vane Damper in Marine/Offshore FD Fan (선박/해양플랜트용 FD FAN의 기어식 베인 댐퍼 성능 개선에 관한 연구)

  • Jang, Sung-Cheol;Jung, Wan-Bo;Yi, Chung-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.7-13
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    • 2015
  • In this study, we developed a gear-type vane damper which replaces the link type through a proper gear design by means of a finite element analysis. We analyzed the fluid flow according to the amount of angular displacement. torque and backlash problems were addressed in conjunction with the pinion as a structural improvement of the forced draft fan (FD FAN). Through an environmental test. Also, results nearly identical to those in the test could be drawn when using a numerical method. Finally, we compared the gear driving result with simulation results. objective of the present study is to identify a nonlinear flow rate control method for a gear-type vane damper and to propose a damper shape which offers linear flow rate control. This study is related to the development of a gear-type vane damper of the change-link type in a forced draft fan.