• 제목/요약/키워드: Friction loss

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Mechanical Property and Process Variables Optimization of Tube-to-Tube Friction Welding for Steel Pipe with 36 mm External Diameter (외경 36mm 강관의 관대관 마찰용접 특성과 공정 변수 최적화)

  • Kong, Yu-Sik;Park, Young Whan
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.50-56
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    • 2014
  • Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.

Influence of Flowing Velocity and Length of Delivery Hoses on Power Requirement of Agricultural pump. (각종 송출 호오스의 구경 및 길이가 농용양수로의 소요동력에 미치는 영향)

  • 김기대;김성래;이한만
    • Journal of Biosystems Engineering
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    • v.4 no.2
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    • pp.46-52
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    • 1979
  • The water delivery hose for agricultural pump is getting popular in rural areas in korea. Friction head loss, discharge, and power requirements were measured in various discharge for different material and diameter of hose to get basic data for economical use in agricultural pump. The results attained in this study were as follows ; 1. Friction head loss increased significantly as the velocity increased, and the difference of velocity between the different diameter of hose was bigger than that between materials, which was resulted in the increase of the friction head loss. 2. Friction head loss in the case of that the velocity with 2m/sec was constant was about 3.53 to 4.01 m/100m in the diameter 3" and about 2.30 to 3.10 m/100m in the diameter 4". Material A of diameter 3" showed the maximum value 8.4m/100m in Reynolds number $2.0\times10^5$, 4" got the minimum value 2.24m/100m, the difference between these values was bigger than 6m per 100 meters in the friction head loss. 3. Darcy-Weisbach formular with friction coefficient [f] calculated by Nikurades formular in the smooth pipe or with friction coefficient [f] calculated on the base of C value 125 in Hazen-Williams formular was available in friction head loss of the water discharger hose in rural areas. 4. Total head increased as friction head loss increased , meanwhile total discharge decreased, and 20 percents of energy was more saved in Material C 4″pipe than Material A 3″pipe in the view point from the discharge per unit power requirement, this phenomenon suggested that long distance pipe would be advantage in larger diameter pipe for save of energy. for save of energy.

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An Experimental Study on The Frictional Loss of Stress in The Prestressing Tendons (PS 긴장재의 마찰손실량에 관한 실험적 연구)

  • 정배근;한경봉;박선규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In prestressed concrete structures, determining serviceability and safety it is important to exactly calculate effective prestress force acting on structures. for the determination of effective prestress force, friction loss of the prestressing tendon should be decided exactly, but it is very difficult to measure the exact prestress force on the site and there is no actual field data. Therefore the friction loss coefficient recommended by the specification is not verified. in this paper, the friction loss standard PSC-Beam will be investigated, and is will be found what kind of relationship between the specification and the site. The results from this study can be summarized as follows. For jacking at both ends, actual intial prestress force in the center section of PCS-Beam was about 1.61% larger than theoretical initial prestress force and for hacking at one end, actual initial prestress force was approximate 4.9% lower than theoretical initial prestress force. Thus, for the exact calculation of friction loss, friction coefficient should be modified according to jacking methods.

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The Comparative Experiment of Duct Design Method with Equal Friction Loss Method and T-Method on a House Ventilation System (등압법과 T-Method법을 이용한 주택환기시스템 덕트설계법의 비교실험)

  • Joo, Sung-Yong;Kim, Kwang-Hyun;Choi, Seok-Yong;Yee, Jurng-Jae
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.99-104
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    • 2006
  • Accurate flow rate distribution has been become a very important part for controling of air change rate since the introduction of house ventilation system. An inappropriate selection of fan due to Incorrect prediction of friction loss makes waste energy. The purpose of this study is to recognize applicability of T-Method at house ventilation system by comparing experiment with T-method, The result of this study is as follows Flow rate is small amount in a house, so duct size must be accurate. And duct design with Equal Friction Loss Method presented large error range. Equal friction loss method is not fit to applicate small amount air flow rate. T-Method predicts accurate flow rate comparatively in a house ventilation system. Error range was 3.5%.

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On the Instantaneous and Average Piston Friction of Swash Plate Type Hydraulic Axial Piston Machines

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1700-1711
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    • 2004
  • Piston friction is one of the important but complicated sources of energy loss of a hydraulic axial piston machine. In this paper, two formulas are derived for estimating instantaneous piston friction force and average piston friction moment loss. The derived formula can be applicable for piston guides with or without bushing as well as for axial piston machines of motoring and pumping operations. Through the formula derivation, a typical curve shape of friction force found from several experimental measurements during one revolution of a machine is clearly explained in this paper that it is mainly due to the equivalent friction coefficient dependent on its angular position. Stribeck curve effect can easily be incorporated into the formula by replacing outer and inner friction coefficients at both edges of a piston with the coefficient given by Manring (1999) considering mixed/boundary lubrication effects. Novel feature of the derived formula is that it is represented only by physical dimensions of a machine, hence it allows to estimate the piston friction force and loss moment of a machine without hardworking experimental test.

The Problem of Engine Friction Test by Strip Down Method (스트립 다운에 의한 엔진 마찰 시험의 문제점)

  • Cho, Myung-Rae;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2429-2435
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    • 2002
  • The aim of this paper is to investigate the problem of strip down method, which is usually used to evaluate the engine friction level. The validity of strip down method was investigated by theoretical analysis of friction in crank and piston assembly. The friction of cylinder and piston assembly was analyzed under the various test conditions. The measured cylinder pressure was used as boundary conditions of friction torque and loss calculation. The friction loss of crank and piston assembly was influenced by test conditions that resulted from the variation of load condition. From the results, we have known that the strip down method could be possible to distort the friction loss of engine moving components.

CFD analysis of the Disk Friction Loss on the Centrifugal Compressor Impeller (원심 압축기의 임펠러 원판 마찰 손실에 대한 CFD 해석)

  • Kim, Hyun-Yop;Cho, Lee-Sang;Cho, Jin-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.596-604
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    • 2011
  • To improve the total efficiency of centrifugal compressor, it is necessary to reduce the disk friction loss, which is defined as the power loss. In this study, the disk friction loss due to the axial clearance and the surface roughness effect is analyzed and proposed the new empirical equation for the reduction of the disk friction loss. The rotating reference frame technique and the 2-equation k-${\omega}$ SST model using commercial CFD code FLUENT is used for the steady-state analysis of the centrifugal compressor impeller. According to CFD results, the disk friction loss of the impeller is more affected by the surface roughness than the change of the axial clearance. For the minimization of the disk friction loss on the centrifugal compressor impeller, the magnitude of the axial clearance should be designed to the same size compare with theoretical boundary layer thickness and the surface roughness should be minimized.

An Experimental Study on Frictional Characteristics of the Piston Ring (피스톤 링 마찰 특성의 실험적 연구)

  • Lee, Jae-Seon;Han, Dong-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.115-122
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    • 1999
  • A friction tester to measure friction force generated at the interface between the piston ring and the cylinder liner was developed. Modified piston ring is bar-shaped and 100mm long. Surface of the modified piston ring is machined by the profile grinding machine to be formed as a shape of an arc of a circle. Measured data are treated as mean effective friction force and power loss. From this test it can be confirmed that friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is decreased and power loss is increased with increasing velocity. And it is known that region of mixed lubrication is broader than estimated with theoretical analysis. it is expected that this tester can be used as the optimization tool of the surface shape of the piston ring at the first stage of development of the piston rings.

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The Estimation of Friction Velocity by Hydraulic Parameters Reflecting Turbulent Flow Characteristics in a Smooth Pipe Line (매끄러운 관수로 내 난류흐름특성을 반영한 수리학적 매개변수에 의한 마찰속도의 산정)

  • Choo, Tai Ho;Son, Jong Keun;Kwon, Yong Been;Ahn, Si Hyung;Yun, Gwan Seon
    • The Journal of the Korea Contents Association
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    • v.16 no.4
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    • pp.614-623
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    • 2016
  • Grid(pipe network) design is an important element of Smart Water Grid, which essential to estimate hydraulic parameters such as the pressure, friction factor, friction velocity, head loss and energy slope. Especially, friction velocity in a grid is an important factor in conjunction with energy gradient, friction coefficient, pressure and head loss. However, accurate estimation friction head loss, friction velocity and friction factor are very difficult. The empirical friction factor is still estimated by using theory and equation which were developed one hundred years ago. Therefore, in this paper, new equation from maximum velocity and friction velocity is developed by using integration relationship between Darcy-Weisbach's friction head loss equation and Schlichting equation and regression analysis. To prove the developed equation, smooth pipe data areis used. Proposed equation shows high accuracy compared to observed data. Study results are expected to be used in stability improvements and design in a grid.

Tension Control Using On-Line Compensation of Friction Loss for Continuous Strip Processing Line (연속 공정 라인의 실시간 마찰손 보상을 통한 장력 제어 특성 개선)

  • Lee, Jeong-Uk;Choi, Chang-Ho;Song, Seung-Ho;Hyun, Dong-Seok
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.1096-1098
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    • 2000
  • This paper proposes a tension control to compensate friction loss using on-line friction torque observer for a continuous strip processing line. Friction loss of roller results in significant deviation of strip tension. accordingly it has an influence on the operation of other adjacent rolls. To avoid tension variation of the strip, a friction torque observer is designed in adjacent roll, which operates in speed control mode. The experimental results show improvement of tension control performance by the proposed friction compensation method.

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