• 제목/요약/키워드: Friction loss

검색결과 547건 처리시간 0.032초

외경 36mm 강관의 관대관 마찰용접 특성과 공정 변수 최적화 (Mechanical Property and Process Variables Optimization of Tube-to-Tube Friction Welding for Steel Pipe with 36 mm External Diameter)

  • 공유식;박영환
    • 동력기계공학회지
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    • 제18권2호
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    • pp.50-56
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    • 2014
  • Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.

각종 송출 호오스의 구경 및 길이가 농용양수로의 소요동력에 미치는 영향 (Influence of Flowing Velocity and Length of Delivery Hoses on Power Requirement of Agricultural pump.)

  • 김기대;김성래;이한만
    • Journal of Biosystems Engineering
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    • 제4권2호
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    • pp.46-52
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    • 1979
  • The water delivery hose for agricultural pump is getting popular in rural areas in korea. Friction head loss, discharge, and power requirements were measured in various discharge for different material and diameter of hose to get basic data for economical use in agricultural pump. The results attained in this study were as follows ; 1. Friction head loss increased significantly as the velocity increased, and the difference of velocity between the different diameter of hose was bigger than that between materials, which was resulted in the increase of the friction head loss. 2. Friction head loss in the case of that the velocity with 2m/sec was constant was about 3.53 to 4.01 m/100m in the diameter 3" and about 2.30 to 3.10 m/100m in the diameter 4". Material A of diameter 3" showed the maximum value 8.4m/100m in Reynolds number $2.0\times10^5$, 4" got the minimum value 2.24m/100m, the difference between these values was bigger than 6m per 100 meters in the friction head loss. 3. Darcy-Weisbach formular with friction coefficient [f] calculated by Nikurades formular in the smooth pipe or with friction coefficient [f] calculated on the base of C value 125 in Hazen-Williams formular was available in friction head loss of the water discharger hose in rural areas. 4. Total head increased as friction head loss increased , meanwhile total discharge decreased, and 20 percents of energy was more saved in Material C 4″pipe than Material A 3″pipe in the view point from the discharge per unit power requirement, this phenomenon suggested that long distance pipe would be advantage in larger diameter pipe for save of energy. for save of energy.

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PS 긴장재의 마찰손실량에 관한 실험적 연구 (An Experimental Study on The Frictional Loss of Stress in The Prestressing Tendons)

  • 정배근;한경봉;박선규
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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    • pp.417-422
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    • 2000
  • In prestressed concrete structures, determining serviceability and safety it is important to exactly calculate effective prestress force acting on structures. for the determination of effective prestress force, friction loss of the prestressing tendon should be decided exactly, but it is very difficult to measure the exact prestress force on the site and there is no actual field data. Therefore the friction loss coefficient recommended by the specification is not verified. in this paper, the friction loss standard PSC-Beam will be investigated, and is will be found what kind of relationship between the specification and the site. The results from this study can be summarized as follows. For jacking at both ends, actual intial prestress force in the center section of PCS-Beam was about 1.61% larger than theoretical initial prestress force and for hacking at one end, actual initial prestress force was approximate 4.9% lower than theoretical initial prestress force. Thus, for the exact calculation of friction loss, friction coefficient should be modified according to jacking methods.

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등압법과 T-Method법을 이용한 주택환기시스템 덕트설계법의 비교실험 (The Comparative Experiment of Duct Design Method with Equal Friction Loss Method and T-Method on a House Ventilation System)

  • 주성용;김광현;최석용;이정재
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.99-104
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    • 2006
  • Accurate flow rate distribution has been become a very important part for controling of air change rate since the introduction of house ventilation system. An inappropriate selection of fan due to Incorrect prediction of friction loss makes waste energy. The purpose of this study is to recognize applicability of T-Method at house ventilation system by comparing experiment with T-method, The result of this study is as follows Flow rate is small amount in a house, so duct size must be accurate. And duct design with Equal Friction Loss Method presented large error range. Equal friction loss method is not fit to applicate small amount air flow rate. T-Method predicts accurate flow rate comparatively in a house ventilation system. Error range was 3.5%.

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On the Instantaneous and Average Piston Friction of Swash Plate Type Hydraulic Axial Piston Machines

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Journal of Mechanical Science and Technology
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    • 제18권10호
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    • pp.1700-1711
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    • 2004
  • Piston friction is one of the important but complicated sources of energy loss of a hydraulic axial piston machine. In this paper, two formulas are derived for estimating instantaneous piston friction force and average piston friction moment loss. The derived formula can be applicable for piston guides with or without bushing as well as for axial piston machines of motoring and pumping operations. Through the formula derivation, a typical curve shape of friction force found from several experimental measurements during one revolution of a machine is clearly explained in this paper that it is mainly due to the equivalent friction coefficient dependent on its angular position. Stribeck curve effect can easily be incorporated into the formula by replacing outer and inner friction coefficients at both edges of a piston with the coefficient given by Manring (1999) considering mixed/boundary lubrication effects. Novel feature of the derived formula is that it is represented only by physical dimensions of a machine, hence it allows to estimate the piston friction force and loss moment of a machine without hardworking experimental test.

스트립 다운에 의한 엔진 마찰 시험의 문제점 (The Problem of Engine Friction Test by Strip Down Method)

  • 조명래;오대윤;한동철
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2429-2435
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    • 2002
  • The aim of this paper is to investigate the problem of strip down method, which is usually used to evaluate the engine friction level. The validity of strip down method was investigated by theoretical analysis of friction in crank and piston assembly. The friction of cylinder and piston assembly was analyzed under the various test conditions. The measured cylinder pressure was used as boundary conditions of friction torque and loss calculation. The friction loss of crank and piston assembly was influenced by test conditions that resulted from the variation of load condition. From the results, we have known that the strip down method could be possible to distort the friction loss of engine moving components.

원심 압축기의 임펠러 원판 마찰 손실에 대한 CFD 해석 (CFD analysis of the Disk Friction Loss on the Centrifugal Compressor Impeller)

  • 김현엽;조이상;조진수
    • 한국항공우주학회지
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    • 제39권7호
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    • pp.596-604
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    • 2011
  • 원심 압축기의 원판 마찰 손실은 동력 손실의 한 종류로써, 원심 압축기의 전체 효율 향상을 위해 원판 마찰 손실을 줄여야 한다. 본 연구에서는 원심 압축기의 임펠러 디스크 면과 케이싱 사이의 축 간격 및 표면 조도 변화에 따른 원판 마찰 손실을 분석하였고, 원판마찰손실 저감을 위한 새로운 이론식을 제안하고자 한다. 원심 압축기 임펠러의 정상상태 해석을 위해서 상용 전산해석 코드인 FLUENT의 회전 좌표계와 2-equation k-${\omega}$ SST 모델을 사용하였다. CFD 해석 결과, 원심압축기 임펠러의 원판 마찰 손실은 축 간격의 변화보다는 표면조도의 변화에 더 큰 영향을 받는 것으로 분석되었다. 원심압축기 임펠러의 원판 마찰 손실을 최소화하기 위해서 축 간격은 이론적인 경계층 두께와 동일하도록 설정하고 표면조도는 최소화해야 한다.

피스톤 링 마찰 특성의 실험적 연구 (An Experimental Study on Frictional Characteristics of the Piston Ring)

  • 이재선;한동철
    • 한국자동차공학회논문집
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    • 제7권6호
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    • pp.115-122
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    • 1999
  • A friction tester to measure friction force generated at the interface between the piston ring and the cylinder liner was developed. Modified piston ring is bar-shaped and 100mm long. Surface of the modified piston ring is machined by the profile grinding machine to be formed as a shape of an arc of a circle. Measured data are treated as mean effective friction force and power loss. From this test it can be confirmed that friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is decreased and power loss is increased with increasing velocity. And it is known that region of mixed lubrication is broader than estimated with theoretical analysis. it is expected that this tester can be used as the optimization tool of the surface shape of the piston ring at the first stage of development of the piston rings.

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매끄러운 관수로 내 난류흐름특성을 반영한 수리학적 매개변수에 의한 마찰속도의 산정 (The Estimation of Friction Velocity by Hydraulic Parameters Reflecting Turbulent Flow Characteristics in a Smooth Pipe Line)

  • 추태호;손종근;권용빈;안시형;윤관선
    • 한국콘텐츠학회논문지
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    • 제16권4호
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    • pp.614-623
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    • 2016
  • 스마트워터그리드의 중요한 요소기술로써 그리드(관망)의 설계는 압력, 마찰계수, 마찰속도, 수두손실, 그리고 에너지 경사와 같은 수리학적 매개변수를 추정하는 것이 필수적이다. 특히, 그리드의 마찰속도는 에너지 경사, 마찰계수, 압력, 수두손실 등의 결합에 있어 매우 중요한 인자이다. 그러나 마찰 수두손실, 마찰속도 등 마찰인자를 정확히 산정하는 것은 매우 어려우며, 경험적 마찰 인자는 여전히 약 100년 전에 개발된 공식과 이론을 사용함으로써 산정된다. 따라서, 본 논문에서는 최대유속과 마찰속도 사이의 새로운 공식을 Darcy-Weisbach의 마찰수두 손실공식과 Schlichting 공식 사이의 적분관계 및 회귀분석을 통하여 개발하였다. 개발된 공식을 증명하기 위하여 매끄러운 관 자료가 사용되었으며 제안한 공식은 관측 자료와 비교하여 높은 정확성을 보여준다. 이 연구의 결과는 안정성 향상과 그리드 설계에 사용이 가능할 것으로 판단된다.

연속 공정 라인의 실시간 마찰손 보상을 통한 장력 제어 특성 개선 (Tension Control Using On-Line Compensation of Friction Loss for Continuous Strip Processing Line)

  • 이정욱;최창호;송승호;현동석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 B
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    • pp.1096-1098
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    • 2000
  • This paper proposes a tension control to compensate friction loss using on-line friction torque observer for a continuous strip processing line. Friction loss of roller results in significant deviation of strip tension. accordingly it has an influence on the operation of other adjacent rolls. To avoid tension variation of the strip, a friction torque observer is designed in adjacent roll, which operates in speed control mode. The experimental results show improvement of tension control performance by the proposed friction compensation method.

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