• Title/Summary/Keyword: Forming error

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The dynamic explicit analysis of auto-body panel stamping process and investigating parameter affects of dynamic analysis (차체판넬 스템핑공정의 동적 외연적해석과 동적해석에 미치는 영향인자 분석)

  • Jung, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.380-390
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    • 1998
  • In the present work a finite element formulation using dynamic explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and direct trial-and-error method. In this work, for economic analysis the faster punch velocity and the mass scaling method are introduced. To investigate the effects of punch velocity and mass scaling, the various values of punch velocity and the various mass scalings are used for numerical analysis. Computations are carried out for analysis of complicated auto-body panel stamping processes such as forming of an oil pan and a fuel tank.

Chronological Switch from Translesion Synthesis to Homology-Dependent Gap Repair In Vivo

  • Fujii, Shingo;Isogawa, Asako;Fuchs, Robert P.
    • Toxicological Research
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    • v.34 no.4
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    • pp.297-302
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    • 2018
  • Cells are constantly exposed to endogenous and exogenous chemical and physical agents that damage their genome by forming DNA lesions. These lesions interfere with the normal functions of DNA such as transcription and replication, and need to be either repaired or tolerated. DNA lesions are accurately removed via various repair pathways. In contrast, tolerance mechanisms do not remove lesions but only allow replication to proceed despite the presence of unrepaired lesions. Cells possess two major tolerance strategies, namely translesion synthesis (TLS), which is an error-prone strategy and an accurate strategy based on homologous recombination (homology-dependent gap repair [HDGR]). Thus, the mutation frequency reflects the relative extent to which the two tolerance pathways operate in vivo. In the present paper, we review the present understanding of the mechanisms of TLS and HDGR and propose a novel and comprehensive view of the way both strategies interact and are regulated in vivo.

Development of In-Flex System using the Flexibility Aluminum Clad Cable (가요성 알루미늄피 케이블을 이용한 인플렉스 시스템의 개발)

  • Jung, Soon-Won;Koo, Kyung-Wan
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.2
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    • pp.178-183
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    • 2009
  • The developed in-flex system completed the wiring work with the plug-in connection. To maintain electrical and mechanical stability, and an insulation between the conductors was strengthened by forming a partition. Moreover, the error according to a bad connection was prevented by separating the inlet from the outlet of the electric trace and thus the quick construction become possible. The metal reinforcing material was added outside the upper case and lower case. The fire-resistance efficiency was maximized in order to minimize a damage by the fire. As to the developed system, we found that it takes shorter time to complete installation than the rigid steel conduit wiring work, and that about 25 % of construction cost was saved because the labor costs decrease due to the shorter construction period of time.

Machining effect of the Autofrettaged Compound Cylinder (자긴가공된 이중실린더의 기계가공효과)

  • Park, Jae-Hyun;Lee, Young-Shin;Kim, Jae-Hoon;Kong, Jeong-Pyo;Cha, Ki-Up
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.620-625
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    • 2007
  • Autofrettage process is used for internal forming and sizing of cylinder designed to withstand high internal pressures. Once the tube is autofrettaged, it needs to be machined to its final dimensions both at the bore and its outer surface. This paper presents an analytical analysis and numerical analysis of machined compound cylinder using finite element code, ANSYS10.0. An analytical model for predicting the level of autofrettage following either inner, outer, or combined machining of the compound cylinder is developed for the autofrettage residual stress field is simulated by an autofrettaged pressure. The autofrettaged pressures are obtained by using trying-error method. As autofrettage percentage is 20 %, the numerical results are found to be in almost agreement with the analytical ones. However, as autofrettage percentage is 60 %, the numerical results have a little difference with the analytical ones.

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Finite Element Analysis for the Hydroforming Process of Sheet Metal Pairs (박판쌍 하이드로포밍 공정의 유한요소해석)

  • Kim J.;Chang Y. C.;Ok C. S.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.40-43
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    • 2001
  • The use ef sheet material for the hydroforming of a closed hollow body out of two sheet metal blanks is a new class of hydroforming process. By using a three-dimensional finite element program, called HydroFORM-3D, the hydroforming process of sheet metal pairs is analyzed. Also the comparison of conventional deep-drawing and hydroforming process was conducted. The simulation has concentrated on the influences of the various forming conditions, such as the unwelded or welded sheet metal pairs and friction condition, on the hydroforming process. This computational approach can prevent time-consuming trial-and-error in designing the expensive die sets and hydroforming process of sheet metal pairs.

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Effect of gas detonation on response of circular plate-experimental and theoretical

  • Babaei, Hashem;Mostofi, Tohid Mirzababaie;Sadraei, Seyed Hamidreza
    • Structural Engineering and Mechanics
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    • v.56 no.4
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    • pp.535-548
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    • 2015
  • A series of experimental results on thin mild steel plates clamped at the boundary subjected to gas detonation shock loading are presented. Detonation occurred by mixing Acetylene (C2H2)-Oxygen (O2) in various volume ratio and different initial pressure. The applied impulse is varied to give deformation in the range from 6 mm to 35 mm. Analytical modeling using energy method was also performed. Dependent material properties, as well as strain rate sensitivity, are included in the theoretical modeling. Prediction values for midpoint deflections are compared with experimental data. The analytical predictions have good agreement with experimental values. Moreover, it has been shown that the obtained model has much less error compared with those previously proposed in the literature.

Hardness Estimation of Laser Welded Boron Steel Welds with the Carbon Equivalent (탄소 당량식을 이용한 고강도 보론강의 레이저 용접부 경도 예측)

  • Jeon, In-Hwan;Kim, Cheolhee;Kim, Jae-Do
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.1-5
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    • 2016
  • The hardness of laser weldments has been predicted by using several carbon equivalent equations and estimation models. In this study, authors extended the model to boron steel sheets which are adopted for the hot press forming process. four kinds of boron steels with the strengths from 1500 MPa to 1900 MPa were considered and the hardness profiles of weldments was measured from the experiments of this study and the references. The traditional "Kaizu" equation could predict the hardness with an accuracy of -4.9% error although the Kaizu equation does not consider the boron content. Modified carbon equivalents were suggested by adding a term as like 5B or 14B into the Kaizu equation, and it could improve the accuracy of the prediction model.

Analysis of Sheet Metal Forming for Non-Axisymmetric Deep Drawing Products (비축대칭 디프 드로잉 제품의 박판 성형 해석)

  • 박동환;배원락;강성수
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.185-192
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    • 2001
  • In order to obtain the optimal products in deep drawing process, elliptical deep drawing tests were carried out with several shape radii of the punch and die. As parameters on testing, shape radii of the punch and die were selected. In addition, the conventional shape radii have been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radii of the punch and die have been presented. The optimal shape radii of the punch and die in elliptical deep drawing process with biaxisymmetric blank shape are proposed. In this study, we suggest the appropriate conditions to be applicable to the actual manufacturing processes through the experiment and finite element method.

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Differential Code-Filtering Correlation Method for Adaptive Beamforming

  • Hefnawi Mostafa;Denidni Tayeb A.
    • Journal of Communications and Networks
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    • v.7 no.3
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    • pp.258-262
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    • 2005
  • An adaptive beamforming system based on code filtering and differential correlation approaches is proposed. The differential correlation method was originally proposed for time delay estimation of direct sequence code division multiple access (DS-CDMA) systems under near-far ratio conditions and the code filtering correlation algorithm, on the other hand, was proposed for array response estimation in DS-CDMA systems under perfect power control. In this paper, by combining differential correlation concept with the code filtering beamforming technology, an accurate estimate of the beam forming weights and an enhanced performance of DS-CDMA systems under sever near-far ratio conditions is achieved. The system performance in terms of beam pattern and bit-error-rate (HER) shows that the proposed adaptive beamformer outperforms the conventional code filtering correlation technique.

The Development of Turbo-Fan Blade for KTX (KTX용 터보팬 블레이드 개발)

  • Jang, Young-Min;Kwon, O-Woon;Kim, Sung-Joon
    • Journal of Industrial Technology
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    • v.29 no.B
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    • pp.41-45
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    • 2009
  • The new cooling fan for various parts & equipments of KTX is developed and evaluated to improve fan performance and durability. The characteristic curve of the developed fan is obtained according to KSB 6311 of performance test regulation. 70 degree of the installation angle of blade makes the fan to produce a maximum flow rate. This angle is found out through trial-error and is confirmed through the verification test. In order to improve the blade strength, the blade is produced by a draw forming. The adoption of AL50 reduces a fan weight by 6 kg. The new blade makes a static pressure 170 (mmAq), a discharge rate $140(m^3/min)$, a rotational speed 2886 (rpm) at the power 10 kw. which results 54% of the static pressure improvement relative to the original blade.

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