• Title/Summary/Keyword: Fluidized bed boiler fly ash

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Carbonation of Circulating Fluidized Bed Boiler Fly Ash Using Carbonate Liquids

  • Lee, Woong-Geol;Kim, Jin-Eung;Jeon, Se-Hoon;Song, Myong-Shin
    • Journal of the Korean Ceramic Society
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    • v.54 no.5
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    • pp.380-387
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    • 2017
  • In this study, unstable CaO was converted into a stable Ca compound by using carbonation in a circulating fluidized bed boiler of fly ash to confirm material usability as cement admixture; also undertaken was carbonation test and mortar to examine chemical and physical change by measuring absorption rate and compressive strength. To investigate the chemical properties of circulating fluidized bed boiler fly ash, XRD and TG-DTA were used to determine how the properties of the reaction product change quantitatively during carbonation. In order to stabilize CaO, carbonation of CaO is considered to be the most desirable process. This is because $CaCO_3$, which is a Ca compound, was produced by carbonate reaction of unstable CaO, and decrease of the absorption rate and improvement of the compressive strength were observed when the carbonated fly ash was replaced with cement.

Self-Cementitious Hydration of Circulating Fluidized Bed Combustion Fly Ash

  • Lee, Seung-Heun;Kim, Guen-Su
    • Journal of the Korean Ceramic Society
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    • v.54 no.2
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    • pp.128-136
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    • 2017
  • Fly ash from a circulating fluidized bed combustion boiler (CFBC fly ash) is very different in mineralogical composition, chemical composition, and morphology from coal ash from traditional pulverized fuel firing because of many differences in their combustion processes. The main minerals of CFBC fly ash are lime and anhydrous gypsum; however, due to the fuel type, the strength development of CFBC fly ash is affected by minor components of active $SiO_2$ and $Al_2O_3$. The initial hydration product of the circulating fluidized bed combustion fly ash (B CFBC ash) using petro coke as a fuel is Portlandite which becomes gypsum after 7 days. Due to the structural features of the portlandite and gypsum, the self-cementitious strength of B CFBC ash was low. While the hydration products of the circulating fluidized bed combustion fly ash (A CFBC ash) using bituminous coal as a fuel were initially portlandite and ettringite, after 7 days the hydration products were gypsum and C-S-H. Due to the structural features of ettringite and C-S-H, A CFBC ash showed a certain degree of self-cementitious strength.

Grinding Method for Increasing Specific Surface Area of Fluidized Bed Fly Ash

  • Lim, Chang Sung;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.56 no.2
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    • pp.153-159
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    • 2019
  • In this study, fly ash of a fluidized bed boiler produced in a power plant was stabilized by hydration and carbonation reaction. Then, each raw material was pulverized by two kinds of grinding equipment (Planetary mills and pot mills); the degree of grinding and the agglomeration behavior were observed. It was found that there were changes of specific surface area and particle size distribution according to grinding time. The surface of the raw material was observed using an optical microscope. As a result, agglomerates of about 75 ㎛ or more due to electrostatic phenomenon were formed as the grinding time became longer; it was confirmed that the crushing efficiency slightly increased with use of antistatic agent.

Feasibility Study on the Use of CFBC Ash as Non-sintered Binder (순환유동층 보일러애시를 활용한 비소성 결합재로써의 활용 가능성 검토)

  • Kang, Yong Hak;Lim, Gwi Hwan;Kim, Sang Jun;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.119-126
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    • 2018
  • Recently, the production of circulating fluidized bed combustion ash has been increased in thermal power plants. The addition of limestone for the desulfurizing effect of circulating fluidized bed boiler ash increases the content of CaO and $SO_3$ contained in ash, which is higher than the free fly ash in general fly ash. Unlike conventional fly ash, the circulating fluidized bed combustion ash has a high reactivity when it comes into contact with water due to its hydraulic properties and high free-CaO content. The aim of this study is to investigate the possibility of non-sintered binder by using self-cementing properties of circulating fluidized bed combustion ash. The mechanical and hydration characteristics were investigated according to the content of CFBC ash. In addition, the effects of gymsum type and content on the compressive strength and micro-structure of non-sintered binder pastes.

Basic characteristic of non-sintered binder using by CFBC ash (순환유동층 보일러애시를 활용한 비소성 결합재 기초 특성)

  • Kang, Yong-Hak
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.225-226
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    • 2017
  • Recently, there has been a growing interest in the development of non-sintered binder to reduce CO2 emissions from the cement clinker manufacturing process and a number of studies have been conducted on fly ashes as an industrial by-product. However, in order to utilize fly ashes as a non-sintered binder, it is necessary to solve problems such as safety issues and economical efficiency due to use of an alkali activator. This study evaluates the material properties and compressive strength characteristics of three types of circulating fluidized bed boiler ashes. As a result, it was confirmed that the characteristics of each binder vary depending on the location of the power plant and the types of raw materials. In addition, it has been confirmed that the fluidized bed boiler ash shows a high compressive strength and can be used sufficiently as an non-sintered binder.

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A Study on Characteristics of Fly and Bed Ash in Circulating Fluidized Bed Combustion Boiler According to Particle Size of Limestone (석회석 입도의 변화가 석탄회의 성상에 미치는 영향에 관한 연구)

  • Chung Jin-Do;Kim Jang-Woo;Ha Joon-Ho
    • Journal of Environmental Science International
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    • v.15 no.6
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    • pp.587-592
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    • 2006
  • The advantage of CFBC(Circulating fluidized bed combustor) is that it can apply to various fuel sources including the lower rank fuel and remove SOx by means of direct supply of limestone to the combustor without additional desulfation facility. In this paper, we denote characteristics of fly and bed ash to reuse finer limestone usually abandoned(used spec[Coarse LS] 0.1mm under 25%, new spec[Fine LS] 0.1mm under 50%). According to the results, the chemical composition of fly ash was as follows; $SiO_2\;40.8%,\;Al_2O_3\;31.9%,\;CaO\;10.7%,\;K_2O\;4.46%$ in the case of coarse limestone and $SiO_2\;41.1%,\;Al_2O_3\;31.3%,\;CaO\;10.9%,\;K_2O\;4.66%$ in the case of fine limestone. The chemical composition of bed ash was as follows; $SiO_2\;54.2%,\;Al_2O_3\;33.1%,\;CaO\;1.56%,\;K_2O\;4.34%$ in the case of coarse limestone and $SiO_2\;53.8%,\;Al_2O_3\;32.6%,\;CaO\;2.21%,\;K_2O\;4.45%$ in the case of fine limestone. It showed that there was no significant change in chemical composition. And it is conformed that there was no significant change in particle size and shapes.

Properties of Non-cement Matrix Using Biomass Fly Ash (바이오매스 플라이애시를 활용한 무시멘트 경화체의 특성)

  • Kim, Dae-Yeon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.185-186
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    • 2020
  • This study In order to reduce the amount of cement that generates a large amount of carbon dioxide and attempts to find a recycling method to solve environmental problems by using biomass fly ash. Experiments were conducted according to replacement ratio of biomass fly ash based on GGBFS, The test items are flowability, air content, unit volume weight, water absorption, flexural strength and compressive strength. As a result of the experiment, as increased replacement ratio of biomass fly ash, the flowability and air content was increased. As increased replacement ratio, the density was decreased and water absorption was increased. The compressive strength tended to decrease as increased replacement ratio. The flexural strength tended to increased as increased replacement ratio.

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Electrostatic Precipitation Characteristics of Coal Combustion Boiler (석탄연소 보일러용 분진의 전기집진특성)

  • Lee, Tae-Sik;Bun, Cha-Seok;Kim, Gyeong-Seok;Nam, Chang-U;Lee, Gyu-Cheol
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.6
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    • pp.475-482
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    • 1999
  • The electrostatic precipitation characteristics of two kinds of fly ashes, one derived from a fluidized bed combustor(FBC), the other from a pulverized coal(PC) fired furnace, have been studied on a pilot plant. Experiments have been carried out to enhance the collection efficiency while changing the operating conditions for two kinds of coal ashes, respectively. It has been shown that collection efficiency is affected by many factors such as shape of the ashes, dust contents, humidity, and temperature, etc. Experimantal results showed that collection efficiency of the FBC ashes was higher than that of the PC fly ash in spite of the small size of the FBC ashes. The experimetal results have been applied to the collection efficiency equations to show that the modified Deutsch equation was well agreed with experiment results if modification parameter k was set to 0.6 for the fluidized bed fly ashes and to 0.43 for the pulverized coal fly ashes.

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The Characterization of Controlled Low Strength Material (CLSM) Using High CaO Fly Ash without Chemical Alkaline Activator (고칼슘 플라이애쉬를 이용한 알칼리 활성화제 무첨가 저강도 유동화 채움재 특성 평가)

  • Lim, Sanghyeong;Choo, Hyunwook;Lee, Woojin;Lee, Changho
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.12
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    • pp.17-26
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    • 2016
  • The experimental investigation aims at developing controlled low strength materials (CLSM) using a self-cementitious fly ash (FA) as a binder and a bottom ash (BA) as a aggregate. The fly ash and bottom ash used in this study were obtained from a circulating fluidized bed combustion boiler (CFBC) which produces relatively high CaO containing fly ash. To find the optimum mixing condition satisfying flow consistency and unconfined compression strength (UCS), the CLSM specimens were prepared under various mixing conditions, including two types of aggregate and different weight fractions between fly ash and aggregate. Additionally, the prepared specimens were evaluated using a scanning electron microscope (SEM) and X-ray diffraction (XRD). The results of this study demonstrate that the water content satisfying flow consistency ranges from 42% to 85% and the flowability is improved with increasing the fraction of aggregate in whole mixture. The USC ranges from 0.3 MPa to 1.9 MPa. The results of UCS increases with increasing the fraction of aggregate in FA-sand mixtures, but decreases with increasing the fraction of aggregate in FA-BA mixtures. SEM images and XRD patterns reveal that the occurrence of both geopolymerization and hydration. The results of this study demonstrate that CFBC fly ash could be used as an alternative binder of CLSM mixtures.

Studies on the clinker formed in thermal power plants (화력발전소에서 생성된 크링커에 대한 연구)

  • Park, Hyun-Joo;Nam, Chang-Hyun;Yun, Yeo-Chan;Lee, Tae-Won
    • Journal of the Korean Society of Combustion
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    • v.8 no.2
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    • pp.34-40
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    • 2003
  • Analyses for concentration, surface phenomena, and crystal structure were performed to identify the causes of clinker formation in three type of pulverized coal fired boilers. Some clinkers had partially molten surface and more CaO and $Fe_2O_3$ as compared with fly ash, and the major crystalline phases identified in the clinker were mullite and quartz. Clinkers were formed in high temperature zone of the boiler according to the identification of mullite by XRD. Free $SiO_2$ in sand combined with K, Na and Ca in limestone served as a fluxing agent to form clinkers in a circulating bed boiler.

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