• 제목/요약/키워드: Flash volume

검색결과 59건 처리시간 0.022초

선박엔진용 초대형 열간단조품, 피스톤크라운의 단조공정 및 금형 설계 (Process Planning and Die Design for the Super Hot Forging Product, the Piston Crown Used in Marine Engine)

  • 황범철;이우형;배원병;김철
    • 소성∙가공
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    • 제17권8호
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    • pp.600-606
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    • 2008
  • In closed-die hot forging, a billet is formed in dies such that the flow of metal from the die cavity is restricted. Some parts can be forged in a single set of dies, whilst others, due to shape complexity and material flow limitations, must be shaped in multi sets of dies. The purpose of a performing operation is to distribute the volume of the parts such that material flow in the finisher dies will be sound. This study focused on the design of preforms, flash thickness and land width by theoretical calculation and finite element analysis, to manufacture the super hot forging product, 70MC type piston crown used in marine engine. The optimal design of preforms by the finite element analysis and the design experiment achieves adequate metal distribution without any defects and guarantees the minimum forming load and fully filling of the cavity of the die for producing the large piston crown. The maximum loads obtained by finite element analysis are compared with the results of experiments. The loads of the analysis have good agreements with those of the experiment. Results obtained using DEFORM-2D enable the designer and manufacturer of super hot forging dies to be more efficient in this field.

정수장 급속혼화설비 성능향상에 관한 연구 (A Study on the Performance Improvement of Flash-Mixer in Water-Treatment Plant)

  • 조인준;오상한;이상욱;손창호;정의준
    • 한국물환경학회지
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    • 제27권2호
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    • pp.210-217
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    • 2011
  • In results of accomplishing fundamental study to improve the flocculant-mixing of the Flash-Mixer in Onsan Water-Treatment Plant at the small cost, We obtained 8.9% of mixing-efficiency from the field data and 3.2% of the characteristic flow-ratio as the available maximum volume-ratio in this Water-Treatment Plant. The optimum elements with the deflector diameter of 400 mm and deflector angle of $145^{\circ}$ at the flow ratio of 3.2% could be obtained from the expanded study on the ground of the fundamental study. Finally, the efficiency could be improved about 510% from 8.9% to 45.4% and the average turbidity could be improved about 14%.

컬럼-기반 데이터베이스를 위한 그림자 복구 (Shadow Recovery for Column-based Databases)

  • 변시우
    • 한국산학기술학회논문지
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    • 제16권4호
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    • pp.2784-2790
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    • 2015
  • 컬럼-기반 데이터베이스 저장소는 우수한 입출력 성능으로 대용량 데이터 트랜잭션을 위한 매우 진보적인 모델이다. 전통적인 데이터 저장소는 빠른 쓰기 연산을 위하여 한 레코드의 속성들을 하드 디스크에 연속적으로 배치되어 있는 가로-지향 저장 모델을 활용하였다. 하지만 검색이 대부분인 데이터웨어하우스 시스템을 위해서는 월등한 판독 성능 때문에 컬럼-지향 저장소가 더 적합한 모델이 되고 있다. 또한 최근에는 플래시 메모리를 사용한 SSD가 고속 데이터 분석 시스템을 위한 적합한 저장 매체로 인식되고 있다. 본 연구에서는 플래시 미디어 파일 시스템을 기반으로 하는 컬럼-기반 데이터베이스 환경을 위한 새로운 트랜잭션 회복기법(CoSR)을 제안한다. 제안 기법은 기존의 쉐도우 페이징 기법을 개선하여 플래시 파일 시스템에서 새로운 블록에 데이터를 저장할 경우 무효화되어 폐기되는 이전 데이터 블록을 재활용하였다. 이를 위하여 제안된 컬럼-기반 쉐도우 복구 기법에 재활용 쉐도우 리스트 구조를 활용하였다. 제안 기법은 기존 쉐도우 페이징기법의 최대 단점인 쉐도우 페이지 관련 추가 저장공간의 부담을 최소화하고, 기존 복구 기법에서 컬럼 데이터 압축에 기인한 입출력 성능저하를 최소화 할 수 있다. 실험 분석결과를 통하여 CoSR기법이 기존 기법보다 17% 더 우수함을 확인하였다.

주조/단조 기술을 이용한 알루미늄 쉬프트 포크 제조에 관한 연구 (A Study on the Manufacturing of an Aluminum Shift-Fork by Casting/Forging Process)

  • 배원병;이승재;유민수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.193-197
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    • 2002
  • In this study, the casting/forging process was applied to the Shift-Fork, a manual transmission part of automobiles. In the casting experiments, the effects of additives, Sr, Ti+B and Mg, on the mechanical properties and the microstructure of a cast preform were investigated. When 0.03% Sr were added into the molten aluminum alloy, the finest silicon-structure was observed in the cast preform and the highest tensile strength and elongation accomplished. And when 0.2% Ti+B were added into the molten Al-Si alloy, the highest values of tensile strength were obtained. The maximum hardness was in case of 0.2% Mg. In the forging experiment, it was confirmed that the optimal configuration of the cast preform could be predicted by FE analysis. To minimize the cost as the press size, the compact shape of preform was proposed to reduce the volume of flash. The modification of shape in designing preform was performed to attain a satisfactory performance in the areas where the mechanical strength were more required. By using FVM(Finite Volume Method) software, it was verified that a proposed casting design was available. To identify the relationship between effective strain and mechanical properties of the final forged product, the compression test was performed. As the result, the tensile strength and elongation of a cast preform were much higher than before forging. The minimum forging temperature was found 40$0^{\circ}C$ to save heating time.

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물제트의 노즐 입구온도변화에 따른 증발특성 해석 (An Analysis of Flashing Jet Behavior of Pressurized Water)

  • 김부상;김학덕;임희창;송주헌
    • 한국수소및신에너지학회논문집
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    • 제30권6호
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    • pp.585-592
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    • 2019
  • In this study, a flashing boiling phenomenon of pressurized water jet was numerically studied and validated against an experimental data in the literatures. The volume of fluid (VOF) technique was used to consider two-phase behavior of water, while the homogeneous relaxation model (HRM) model was used to provide the velocity of phase change. During the flashing boiling through a nozzle, a mach disk was observed near nozzle exit because of pressure drop resulting from two-phase under-expansion. The flashing jet structure, local distributions of temperature/vapor volume fraction/velocity, and position of the mach disk were examined as nozzle inlet temperature changed.

실내화재에 있어서의 대류열전달에 관한 수치연구 - I. 수치법 검증과 자연대류- (Numerical Study on Convective Heat Transfer in a Compartment Fire - I. Evaluation of Numerical Method and Natural Convection-)

  • 박외철;고경찬
    • 한국안전학회지
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    • 제14권2호
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    • pp.26-31
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    • 1999
  • In a compartment fire, convective heat transfer dominates spread of the fire and smoke movement before flash-over occurs, and natural convection is very important in particular when there are no openings. The finite volume method with SIMPLE algorithm was applied to a square cavity similar to a compartment without an opening. The objectives of this study are to evaluate the method and to simulate natural convection from a hot body in the cavity. The results without the hot body showed an excellent agreement with those of previous studies. Streamlines, isotherms and Nusselt numbers were computed for different Rayleigh numbers.

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FVM과 반무한체 해석을 이용한 표면온도예측에 관한 연구 (A Study for Estimation of the Surface Temperature Rise Using the FVM and Semi-Infinite Solid Analysis)

  • 김태완;이상돈;조용주
    • Tribology and Lubricants
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    • 제18권6호
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    • pp.389-395
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    • 2002
  • The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. The calculation of the surface temperature at a sliding contact interface has been an interesting and important subject for tribologist. Temperature analyses were usually performed under the consideration contacted two bodies as semi-infinite. But the analysis was difficulty in being applied to finite body and considering the boundary condition. In this study, contact temperature rise of two finite bodies and surfaces due to frictional heating under the rectangular and the circular sliding contact is calculated. Heat partition factor is calculated using semi-infinite solid analysis and the temperature of the finite bodies is calculated using FVM. It will be shown that Most frictional heat in the fore part of contact region for sliding direction is conducted into body that has a moving heat source and the site of the maximum temperature rise moves to the opposite direction of sliding during sliding.

무인헬기용 요크 성형을 위한 공정 설계 (Process Design for Yoke Forming of Unmanned Helicopter)

  • 허관도;김기성;천세영
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.28-33
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    • 2009
  • Yoke is a part of rotor in unmanned helicopter. It was transferred power of engine to the rotor. It has been usually produced by machining and used wastefully material. And it has been considered to improve its proof stress against repeated loading of the products. Therefore we studied Forging process for satisfaction of these ability and process design for yoke forming has been studied by using FE analysis. Die design and forming analysis have been performed according to the conditions such as billet volume, flash control, cavity filling, and the distribution of damage in the products. In the comparison between die forging processes, side punch effects has been investigated by considering billet dimensions.

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FVM과 반무한체 해석을 이용한 표면온도예측에 관한 연구 (A Study for Estimation of the Surface Temperature Rise Using the FVM and Semi-Infinite Solid Analysis)

  • 이상돈;김태완;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.260-266
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    • 2001
  • The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. So the calculation of the surface temperature at a sliding contact interface has long been an interesting and important subject for tribologist. Several methods for calculating surface temperature have been devised. Several numerical methods have been used to predict the temperature rise of sliding surface. but those need much time to calculate. In this study to reduce the calculation time the hybrid method using both semi-infinite solid analysis and FVM was used. It is founded that the computing time of hybrid method was shorter than that of FVM.

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단단 및 2단 압축/흡수 히트펌스시스템의 성능 및 중요인자비교 분석 (Performance and Parameter Comparison between single stage and Two-Stage Compression/Absorption Heat Pump System)

  • ;박성룡
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2005년도 동계학술발표대회 논문집
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    • pp.451-456
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    • 2005
  • The mathematical model for the heat exchangers of absorber and desorber is made in the elementary control volume method and the thermodynamic properties of working fluid. water/ammonia mixture. are calculated by some fundamental subroutines in RefProp 7.0 and flash subroutines made by authors The simulation results show that two-stage cycle has higher COP than single stage if temperature lift is high: the performance of single stage compression cycle can be improved by increase of absorber pressure. but the performance of two-stage compression cycle can not be improved in this way : the compressor discharging temperature of two-stage compression is much lower than that of single stage cycle. which is very important to the safety operation of CA heat pump. Major parameter comparison between the cycles at their optimal configurations is also given.

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