• Title/Summary/Keyword: Feature based Manufacturing

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A Process Planning System for Machining of Dies for Auto-Body Production-Operation Planning and NC Code Post-Processing

  • Dongmok Sheen;Lee, Chang-Ho;Noh, Sang-Do;Lee, Kiwoo
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.69-78
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    • 2001
  • This paper presents a process and operation planning system and an NC code post-processor for effective machining of press dies for production of cars. Based on the machining feature, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor adjusts feedrates along the tool path to reduce machining time while maintaining the quality. The adjustment rule is selected based on the machining load estimated by virtual machining.

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Availability Verification of Feature Variables for Pattern Classification on Weld Flaws (용접결함의 패턴분류를 위한 특징변수 유효성 검증)

  • Kim, Chang-Hyun;Kim, Jae-Yeol;Yu, Hong-Yeon;Hong, Sung-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.62-70
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    • 2007
  • In this study, the natural flaws in welding parts are classified using the signal pattern classification method. The storage digital oscilloscope including FFT function and enveloped waveform generator is used and the signal pattern recognition procedure is made up the digital signal processing, feature extraction, feature selection and classifier design. It is composed with and discussed using the distance classifier that is based on euclidean distance the empirical Bayesian classifier. Feature extraction is performed using the class-mean scatter criteria. The signal pattern classification method is applied to the signal pattern recognition of natural flaws.

A Study on the User Interface of Web-based Flexible Manufacturing System (웹기반 유연 생산시스템 사용자 인터페이스)

  • PARK JE-WOONG;KIM WON-JUNG
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.68-72
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    • 2004
  • A practical method to investigate the user interface of web based Flexible Manufacturing System(FMS) on the internet environment is established. Because the industrial FMS controller requires a lot of gadget, such as switch, dial, button, etc., for actual work-site flexible operation sufficiently, the user interface of the controller is significantly complex. The support for operational convenience of FMS controller can increase productivity and efficiency of the user, operational personnel of FMS. While most FMS provide their application programming interface(API) and graphical user interface(GUI) with adequate mechanism itself when used in stand alone, there is increasing demand for FMS that can operate with the intuitional user interface find virtual reality(V/R) environment. This thesis considers the intuitional user interface of Web-based FMS first, and from this, goes a step further, improves as virtual reality environment of FMS on the internet environments by using the feature based modeling technique approach and cartoon rendering. The feature-based modeling technique approach is applied to FMS line which is consist of facilities such as machining center, CNC lathe, autonomous guided vehicle, rail guided vehicle, and various controllers. In this study, the FMS established the intuitional user interface is able to obtain not only the operational convenience but also the enough productivity and significant efficiency.

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Development of Integrated Product Information Model Using STEP (STEP 을 이용한 통합제품정보모델(IPIM) 개발)

  • Suh, Hyo-Won;Yoo, Sang-Bong
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.3
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    • pp.441-461
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    • 1995
  • This research proposes an Integrated Product Information Model (IPIM) using STEP (Standard for the Exchange of product model data) for Computer Integrated Manufacturing (CIM) of Concurrent Engineering (CE). IPIM is based on Geometry and Topology (STEP Part 42), Form Feature (STEP Part 48), and Tolerance (STEP Part 48) for representing the integrated information of mechanical parts. For the IPIM, 1) new entities are developed for integration of existing entities, and 2) the existing entities are restructured and modified for a special application protocol. In CIM or CE, the advantages of using IPIM having integrated form of geometry, feature and tolerance are 1) integration of product design, process design and manufacturing sequentially or concurrently. 2) keep the product data consistency, modified by different domain, and 3) automatic data exchange between different application software and different hardware. The prototype system is composed of CAD, Data Probe, DBMS and SDAI (Standard Data Access Interface), and the generated STEP data is stored in a step file of DBMS for other applications.

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CAD/CAM Integration based on Geometric Reasoning and Search Algorithms (기하 추론 및 탐색 알고리즘에 기반한 CAD/CAM 통합)

  • Han, Jung-Hyun;Han, In-Ho
    • Journal of KIISE:Software and Applications
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    • v.27 no.1
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    • pp.33-40
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    • 2000
  • Computer Aided Process Planning (CAPP) plays a key role by linking CAD and CAM. Given CAD data of a part, CAPP has to recognize manufacturing features of the part. Despite the long history of research on feature recognition, its research results have rarely been transferred into industry. One of the reasons lies in the separation of feature recognition and process planning. This paper proposes to integrate the two activities through AI techniques, and presents efforts for manufacturable feature recognition, setup minimization, feature dependency construction, and generation of an optimal machining sequence.

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A Computer-Aided Inspection Planning System for On-Machine Measurement - Part I : Global Inspection Planning -

  • Lee, Hong-Hee;Cho, Myeong-Woo;Yoon, Gil-Sang;Choi, Jin-Hwa
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1349-1357
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    • 2004
  • Computer-Aided Inspection Planning (CAIP) is the integration bridge between CAD/CAM and Computer Aided Inspection (CAI). A CAIP system for On-Machine Measurement (OMM) is proposed to inspect the complicated mechanical parts efficiently during machining or after machining. The inspection planning consists of Global Inspection Planning (GIP) and Local Inspection Planning (LIP). In the GIP, the system creates the optimal inspection sequence of the features in a part by analyzing the various feature information such as the relationship of the features, Probe Approach Directions (PAD), etc. Feature groups are formed for effective planning, and special feature groups are determined for sequencing. The integrated process and inspection plan is generated based on the sequences of the feature groups and the features in a feature group. A series of heuristic rules are developed to accomplish it. In the LIP of Part II, the system generates inspection parameters. The integrated inspection planning is able to determine optimum manufacturing sequence for inspection and machining processes. Finally, the results are simulated and analyzed to verify the effectiveness of the proposed CAIP.

Development of Web Based Mold Discrimination System using the Matching Process for Vision Information and CAD DB (비전정보와 캐드DB 매칭을 통한 웹 기반 금형 판별 시스템 개발)

  • Choi, Jin-Hwa;Jeon, Byung-Cheol;Cho, Myeong-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.37-43
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    • 2006
  • The target of this study is development of web based mold discrimination system by matching vision information with CAD database. The use of 2D vision image makes possible speedy mold discrimination from many databases. The image processing such as preprocessing, cleaning is done for obtaining vivid image with object information. The web-based system is a program which runs to exchange messages between a server and a client by making of ActiveX control and the result of mold discrimination is shown on web-browser. For effective feature classification and extraction, signature method is used to make sensible information from 2D data. As a result, the possibility of proposed system is shown as matching feature information from vision image with CAD database samples.

Condition Monitoring in Multilayer Stacking Processes (적층 공정에서의 상태 기반 모니터링)

  • Min, Hyungcheol;Lee, Younggon;Jeong, Haedong;Park, Seungtae;Lee, Seungchul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.739-742
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    • 2014
  • In the process of MLCC manufacturing, MLCC stacking process is the key process of making high quality MLCC. Since MLCC is small components, the entire process of MLCC stacking process is minute and sensitive to micro errors. To prevent micro error, we suggest condition-based monitoring which quantifies error based on feature extraction and quantifying error method. As results, it has been shown that the suggested algorithm has effectiveness of condition based monitoring of MLCC stacker.

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Dynamic Self-Repair Architectures for Defective Through-silicon Vias

  • Yang, Joon-Sung;Han, Tae Hee;Kobla, Darshan;Ju, Edward L.
    • ETRI Journal
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    • v.36 no.2
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    • pp.301-308
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    • 2014
  • Three-dimensional integration technology results in area savings, platform power savings, and an increase in performance. Through-silicon via (TSV) assembly and manufacturing processes can potentially introduce defects. This may result in increases in manufacturing and test costs and will cause a yield problem. To improve the yield, spare TSVs can be included to repair defective TSVs. This paper proposes a new built-in self-test feature to identify defective TSV channels. For defective TSVs, this paper also introduces dynamic self-repair architectures using code-based and hardware-mapping based repair.

Development of integrated Rule-based CAPP system for Mold Manufacturing and Inspection (금형가공 및 측정을 위한 통합 Rule-based CAPP 시스템 개발)

  • 윤길상;최진화;조명우;이홍희;서태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1235-1238
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    • 2003
  • A rule-based CAPP(computer aided process planning) system is proposed in this research to develop integrated manufacturing process of machining and inspection using OMM(On-Machine Measurement) device. Generally workpiece composed of many primitive form features. This features are determined optimum inspection sequence by analyzing the feature information such as features-relationship, probe approach direction and etc. Proposed paper is more efficient method of CAIP(computer aided inspection planning) considered machining process

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