• Title/Summary/Keyword: FEM Model

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Development and application of FEM/GEM program for evaluating formability of stamping dies (스탬핑 금형의 성형성 평가를 위한 유한요소/기하학힘평형법 프로그램 개발과 응용)

  • Kim, J.P.;Keum, Y.T.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.80-93
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    • 1996
  • A 2-dimensional FEM/GEM program was developed under the plane strain assumption using linear line elements for analyzing stretch/draw forming operations of an arbitrarily shaped draw-die. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. Also, a rigid-viscoplastic material model with Hill's normal anisotropic yield condition and rate-sensitive hardening law is assumed, along with the Coulomb friction law in the contact regions. For the case of numerical divergence at nearly final forming stages, geometric force equilibrium method(GEM) is also introduced. The developed program was tested by simulating the forming processes of cylindrical punch/open die, and the drawing processes of automotive oilpan and hood inner panel in order to verify the usefulness and validity of FEM/GEM formulation. The numerical simulation verified the validity and robustness of developed program.

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Research for Design and Characteristic Interpretation of Capacitive Pressure Sensor Structure (용량형 압력 센서의 설계 및 특성해석에 대한 기초적 연구)

  • Park, Chang Yong;Kweon, Hyun Kyu;Zhao, Zhi Jun
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.2
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    • pp.1-7
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    • 2015
  • In this paper, a new capacitive pressure sensor has been proposed for a displacement measurement. The new sensor is mainly composed of a gap of $5{\mu}m$ and a notch of $1{\mu}m$. And the sensor has the performance as the high sensitivity and capacitance compared with a commercial capacitive sensor. Therefore, the advantages of the new capacitive pressure sensor are good sensitivity in normal range, mechanically robust and large overload protection. The analytical model is induced for confirming the performance of the proposed sensor. In addition, FEM (finite elements method) simulation has been performed to verify the analytical model. Firstly, the displacement characteristics of diaphragm membrane were simulated by the analytical model and FEM in the case of different structure and materials. At last, through this analysis, these simulation results can be predicted the change of the performance when the device parameters are varied. And it is used as a design tool to achieve at a set of performance we desired.

A Study on Resonance and Interference of a Cooling Fan Assembly by Using FEM (유한요소법을 이용한 쿨링팬의 진동 및 간섭에 관한 연구)

  • 정일호;송하종;박태원;김주용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.919-924
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    • 2004
  • A CFA(Cooling Fan Assembly) is composed of a fan, motor and shroud, which is at the back of the automotive radiator. By forcing the wind to pass, the CFA controls the cooling performance of the radiator. The noise and vibration of the CFA may be primarily due to the resonance between the CFA and engine. The Interference among the fan, shroud and radiator by deformation is considered when the CFA is designed. In this paper, in order to analyze the structural vibration of the CFA for automobiles, a finite element model of the CFA is established by using a commercial FEM code. After the finite element modeling, the natural frequencies and the mode shapes are obtained from the FE analysis. The natural frequencies are obtained from the vibration test as well. Then, the results of the vibration test are compared with those of the FE analysis. The natural frequencies obtained by experiment have a great similarity to the results from FE model. We have confirmed the validity of the FE model and verify the structural safety for the resonance. The stress and displacements are obtained from FE analysis. We have confirmed the safety for the interference and failure.

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Pre-stress Effect of Geosynthetics-reinforced Soil Structure (토목섬유로 보강된 구조물의 프리스트레스효과)

  • Kim Eun-Ra;Kang Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.21 no.6
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    • pp.53-65
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    • 2005
  • This paper presented a mechanism of the soil structure reinforced by geosynthetics, in which the reinforcing mechanism is treated as the effect arising from the reinforcement process to prevent the dilative deformation of soil under shearing. A full-scale in-situ model test was carried out by introducing the prestress method to enhance the geosynthetic-reinforcement, and the prestress effect through the FEM is also examined. The elasto-plastic model and the initial parameters needed in the FEM are presented. Moreover, the theoretical prediction is compared with the experimental results, which were obtained by a full-scale in-situ model test.

Optimization Design on the Sealing Surface Profiles of Contacting Seal Units (접촉식 시일장치의 밀봉 접촉면 형상에 대한 최적화 설계연구)

  • Kim, Chung-Kyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.761-766
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    • 2011
  • In this study, the optimized design profiles between a seal ring and a seal seat of contacting seal units has been proposed based on the FEM computed results. The maximum temperatures, the thermal distortions in axial and radial directions, and maximum contact normal stresses between a seal ring and a seal seat have been analyzed for various contact sealing profiles. The FEM computed results present that the contact area between seal rings and seal seats is very important for a good tribological performance such as low friction heating, low wear, high contact normal stress in a primary sealing components. The seal surface model III in which has a small sealing contact area shows low dilatation of primary sealing components, and high contact stress between a seal ring and a seal seat. This model with small contact surface of a seal ring produces high friction heating and contact stress. But the model III produces very small deformations of contacting sealing surface because of high convection heat transfer by cooling water circulation around the seal ring surface. Thus, the analysis results recommend a short width of a primary sealing unit rather than a big width of contact surfaces of contacting seal units for reducing a leakage and axial deformation of primary seal components.

Identification of Damping Matrix for a Steel Bar by the Genetic Algorithm (유전알고리즘에 의한 강봉의 감쇠행렬 산출법)

  • Park, Sok-Chu;Park, Young-Bum;Park, Kyoung-Il;Je, Hye-Kwang;Yi, Geum-Joo
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.271-277
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    • 2011
  • An identification method of the structural damping matrix for a steel bar by the genetic algorithm is proposed. Supposing the damping matrix were in proportion to the stiffness matrix, the proportional factors can be identified from the curve fitting of the experimental frequency response function(FRF) by the genetic algorithm. Applying the identified damping matrix to FEM of a beam model, the values of the objective function could be reduced to about 1/60 in comparison with conventional FEM model without damping. The damping matrices of some sub-structures which have large damping partly could be identified by the algorithm, and they could be used as some parts of the FEM model for a whole structure.

Numerical Analysis of Geosynthetics-Reinforced Soil Structure with Pre-stress (프리스트레스 방법을 적용한 토목섬유 보강토 구조물의 수치해석)

  • Kim, Eun-Ra;Kim, You-Seong
    • Journal of the Korean Geosynthetics Society
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    • v.4 no.3
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    • pp.21-33
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    • 2005
  • This paper presented a mechanism of the soil structure reinforced by geosynthetics, in which the reinforcing mechanism is treated as the effect arising from the reinforcement process to prevent the dilative deformation of soil under shearing. A full-scale in-situ model test was carried out by introducing the prestress method to enhance the geosynthetic-reinforcement, and the prestress effect through the FEM is also examined. The elasto-plastic model and the initial parameters needed in the FEM are presented. Moreover, the theoretical prediction is compared with the experimental results, which were obtained by a full-scale in-situ model test.

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Prediction of Upset Length and Upset Time in Inertia Friction Welding Process Using Deep Neural Network (관성 마찰용접 공정에서 심층 신경망을 이용한 업셋 길이와 업셋 시간의 예측)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.47-56
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    • 2019
  • A deep neural network (DNN) model was proposed to predict the upset in the inertia friction welding process using a database comprising results from a series of FEM analyses. For the database, the upset length, upset beginning time, and upset completion time were extracted from the results of the FEM analyses obtained with various of axial pressure and initial rotational speed. A total of 35 training sets were constructed to train the proposed DNN with 4 hidden layers and 512 neurons in each layer, which can relate the input parameters to the welding results. The mean of the summation of squared error between the predicted results and the true results can be constrained to within 1.0e-4 after the training. Further, the network model was tested with another 10 sets of welding input parameters and results for comparison with FEM. The test showed that the relative error of DNN was within 2.8% for the prediction of upset. The results of DNN application revealed that the model could effectively provide welding results with respect to the exactness and cost for each combination of the welding input parameters.

Coupled Analysis of Continuous Casting by FEM (유한요소법을 이용한 연속주조공정의 연계해석)

  • Moon C. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.181-185
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    • 2001
  • Three-dimensional finite-element-based numerical model of turbulent flow, heat transfer, macroscopic solidification and inclusion trajectory in a continuos steel slab caster was developed Turbulence was incorporated using the Improved Low-Re turbulence model with positive preserving approach. The mushy region was modeled as the porous media with average effective viscosity. A series of simulations was carried out to investigate the effects of the casting speed, the slab size, the delivered superheat the immersion depth of the SEN on the transport phenomena. In the absence of any known experimental data related to velocity profiles, the numerical predictions of the solidified profile on a caster was compared with breakouts data and a good agreement was found.

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A Finite Element Model for Bipolar Resistive Random Access Memory

  • Kim, Kwanyong;Lee, Kwangseok;Lee, Keun-Ho;Park, Young-Kwan;Choi, Woo Young
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.14 no.3
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    • pp.268-273
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    • 2014
  • The forming, reset and set operation of bipolar resistive random access memory (RRAM) have been predicted by using a finite element (FE) model which includes interface effects. To the best of our knowledge, our bipolar RRAM model is applicable to realistic cell structure optimization because our model is based on the FE method (FEM) unlike precedent models.