• 한국해양공학회지
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• 제11권2호
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• pp.18-27
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• 1997

Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

• 한국생산제조학회지
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• 제21권4호
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• pp.625-632
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• 2012

Optimization of process parameters in polymer extrusion is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the strength of polymer breathable thin film. The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film strength of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance (ANOVA) for maximization of the breathable film strength influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that extruder speed and stretching ratio were the most influential factor on the film strength, respectively. The best results of film strength were obtained at higher extruder speed and stretching ratio.

• 대한기계학회논문집
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• 제16권7호
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• pp.1314-1321
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• 1992

본 연구에서는 중실형의 해석을 확장하고 유선함수와 상계해법을 이용하여 일 반적 경계역을 갖는 관형압출의 체계적 해석법을 연구해서 보다 정확한 압출하중의 예 측 뿐아니라 소성변형역 및 소성유동도 예측 가능한 방법을 제안하고자 한다.

• 소성∙가공
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• 제14권1호
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• pp.14-20
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• 2005

To carry out perfectly the forming analysis of the extruding products, it is necessary that the friction boundary condition between dies and blanks should be worked out the accurate numerical friction models. But, the existing numerical models of the extrusion may be large different from the actual conditions. In this study, accurate analysis of the extrusion forming for the variation of pressure and velocity should be subjected. It is to develop the accuracy of the numerical friction models and potentialize to apply for the high speed forming work in the extrusion. Therefore, the results should improve the accuracy, cause the energy saving for the extrusion and finally expand the applying areas of the results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.797-801
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• 2003

The mechanical properties such as shear strength and the hardness of milli-size products that manufactured for various process parameters by forward extrusion using square dies are investigated. Shear strength test is implemented for the observation of relation between vickers hardness and shear strength in the interface of head and shaft part of a stepped pin. When the extrusion ratios of pure aluminum and pure copper billets increase, the hardness on both the surface and the center line of a pin also increase, especially the hardness on the surface is shown to be a little higher than on the center. The existence of knock-out pad in extrusion die caused hardness increase in the interface of a extruded pin. As compared shear strength with hardness of a pin, the approximated linear relations are suggested in this study.

• 한국주조공학회지
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• 제24권6호
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• pp.331-339
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• 2004

Melt-extrusion process, a metallic melt poured and solidified up to semisolid state in the container can be directly extruded through the die exit to form a product of bar shape without other intermediate processes. In this study, the fabrication characteristics of the process were evaluated with various process parameters, such as preheating temperature of extrusion dies, extrusion temperature and extrusion ratio. AI-Cu alloys were successfully extruded after squeezing out of liquid during melt-extrusion with smaller force compared to the solid extrusion. Soundly AI-Cu alloy bar was fabricated at the preheating temperature of $500{\sim}520^{\circ}C$. The range of extrusion temperature for soundly melt-extruded AI-Cu alloy bar was increased with increasing extrusion ratio. Mechanical properties of melt-extruded AI-Cu alloy bars were found change with Cu content of the melt-extruded bars due to the occurrence of segregation. The various extrusion temperature yielded equiaxed structure with a grains size about 200 ${\mu}m$.

• 한국정밀공학회지
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• 제32권11호
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• pp.937-944
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• 2015

Recently, the change of mechanical properties and microstructural evolution during severe plastic deformation (SPD), such as Equal Channel Angular Extrusion (ECAE), has been the subject of intensive investigation because of the unique physical and mechanical properties of severely deformed materials. In this study, two types of ECAE processes were considered, dies with intersection angles ${\Phi}$ of $90^{\circ}$ and $120^{\circ}$, using experiments and simulations. The decoupled method, in which the rigid-plastic finite element method is incorporated with the rate-independent crystal plasticity model, was applied to predict the texture evolution in commercially pure aluminum during the ECAE processes with $120^{\circ}$ and $90^{\circ}$ dies. The simulated textures were compared with a measured texture via an EBSD OIM analysis. The comparison showed that the simulated textures generally were in good agreement with the experimentally measured texture.

• 소성∙가공
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• 제10권6호
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• pp.485-492
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• 2001

The paper is concerned with plastic flow in the port and welding chamber of rectangular hollow section extrusion through the porthole die. The extrusion process is analyzed by numerical simulation and experiments in the unsteady state. The effects of types of inlet with and without taper on the flow and extrusion load are mainly discussed and compared by FEA and experiments. Experiments are carried out by using the plasticine as a model material at room temperature. To visualize the plastic flow in the extrusion process, some split dies and punches are designed and manufactured by EDM. The theoretical predictions by FEM are reasonable agreements with experimental results on the deformed configurations and welding lines.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 제5회 압출 및 인발가공 심포지엄
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• pp.15-22
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• 2002

To carry out perfectly the forming analysis of the extruding products, it is necessary that the friction boundary condition between dies and blanks should be worked out the accuate numerical friction models. But the numerical friction models adapting in the conventional Extrusion forming software may be large different from the actual conditions. Expecially, the use of the existing extrusion forming software is possible only in the limitted range owing to the unaccuracy of the high speed forming work. Therefore, tile prepare of this study is to develop the numerical friction model which describes the friction boundary condition mathematically well, to improve the accuracy of the extrusion farming analysis, and finally to expand the applying areas of the results.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 추계학술대회논문집
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• pp.49-52
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• 1997

The kinematically admissible velocity field is developed for the analysis of the curving of an eccentric extrusion. The curving of product in extrusion is caused by the difference of the linearly distributed longitudinal velocity on the cross-section of the workpiece at the dies exit. The result of the analysis show that the curvature of product increases with the increase in eccentricity of gravity center of the cross-section of the workpiece at the die entrance from that of the cross-section at the die exit. It also increase with the die land dimension. By the DEFORMTM-3D analysis, the curving of T-shaped product in extrusion is changed by the eccentricity, die land length and the friction constant. The result of the analysis by DEFORMTM-3D software shows that the curvature of circular shaped product increases with the eccentricity. The two analysis and one experiment show the curving phenomenon in eccentric extrusion process.