• Title/Summary/Keyword: Equipment productivity

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A Study on the Storage Allocation of Container in Automated Container Terminals (자동화 컨테이너터미널에서 컨테이너의 장치 위치 결정에 관한 연구)

  • Jung Bong Jin;Choi Hyung Rim;Park Nam Kyu;Kwon Rae Kyoung
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.11a
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    • pp.281-286
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    • 2004
  • It's important to operate the yard for improving to the productivity in container terminal effectively. Because the automated container terminal(ACT) has storage yard of automation and horizon, it's character is different from conventional terminal. As the automation yard in ACT is operated by the automated equipments, it needs to an efficient storage plan which is connected the automated equipment, the external truck, the shipment etc.. Hut the traditional method of storage plan is the space assignment problem. The efficiency of yard decreases and it is brought about increase of shipment time, because real-time automated equipments and present yard status is not reflected in. In order to solve this problems, we propose the algorithm for real-time storage location of container considering shipment plan, yard status and the state of ATC.

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A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product (사형제품 기계가공을 위한 안전금형 개발에 관한 연구)

  • Choi, Jae-Hoon;Nam, Seung-Done
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.179-184
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    • 2013
  • An accident from machine work is often fatal to the worker. This accident is mostly preventable through perfect process jig. In case of this machine work, however, the disaster frequently occurred because of the design which is not considered the beginning of product design, post-process and mass process of production. As for sand casting method, this has the merits of the production; the product is easily produced by manual labor. On the other hand, this method has the demerits of a bigger dimensional error contrary to other mass process of production. When the sand casting product is in machine work, there are various problems such as unsafe fix and excessive cutting, product desorption and rapid life depreciation of equipment and tools. Considering the characteristics of sand casting method, it is accepted as difficulty to improve the problems. In this study, it suggests shell mold method for mold instead of the machine work after the sand casting of the circle shape container product. And the surface accomplishes the following average of surface roughness Ra$9.94{\mu}m$ of machine work with the casting of flask mold by shell mold method. In accordance with the simplification of processing process and reducing the average thickness variation by mass production of product with detailed appearance, it has a good influence on safety accident prevention caused by production and damaged product. It is confirmed that making higher degree of size precision of all machine work product is possible to increase the safety and productivity, reduce the processing process and improve environment.

Process Control Analysis for Efficient Production Management of Customized Baseball Uniforms (맞춤형 야구복의 효율적 생산관리를 위한 공정관리 분석)

  • Choi, Kueng-Mi;Hwang, Hyun-Jung;Jun, Jung-Il;Park, Yong-Soo
    • Fashion & Textile Research Journal
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    • v.14 no.4
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    • pp.597-606
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    • 2012
  • To increase the productivity and product quality of customized baseball jerseys, this study developed a multi-variable system for a production process that efficiently controls diverse production management factors. The working time was measured through the establishment of a standard process where skilled workers and Chinese factory workers manufactured 5 sets of the same basic design jerseys. Based on the measured working time (1,136 seconds/per unit), the multi-variable process control system was developed, where hourly production management is possible according to the involved workers and equipment types. Each process was assigned accoding to the production management factors for a total of 28 standard processes. The processes were developed based on consideration of work characteristics according to the order of needlework of open-type set baseball jerseys with sleeves(the basic design of baseball jerseys)to result in a customized production system structure that could be set up with multi-variables. As a result, a total 12 types of systems were developed in consideration of the personnel involved and the number of equipments. The optimal production management system (with the highest efficiency compared to the number of workers)was A-2, B-1, C-1. D-2, E-2, F-1, and G-1. This system had extremely high efficiency and showed 99% assignment efficiency for the 7-person team. Though not optimal, possible process assignment for each working personnel is proposed as a reserve process in case work modification is inevitable due to malfunctions and the absence of equipments.

A Study on the Visualization of Facility Data Using Manufacturing Data Collection Standard (제조설비 데이터 수집 표준을 이용한 설비 데이터 시각화에 대한 연구)

  • Ko, Dongbeom;Park, Jeongmin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.3
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    • pp.159-166
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    • 2018
  • This paper introduces a manufacturing facility visualization system for the monitoring of smart factories. With the development of technology and the emergence of such terms as the Fourth Industrial Revolution and Industry 4.0, technologies for smart factories are becoming more important. A Manufacturing Execution System that can improve productivity and help decision making by monitoring production plants in real-time is one of the key technologies for smart factories. The application of digital twin technology for more accurate monitoring technology is also an important issue. However, digital twin implementations require an integrated infrastructure that can integrate facility data from multiple manufacturers. Therefore, this paper designs and develops a visualization program that can verify real-time information of facilities using data collection system based on international standard protocol for heterogeneous collection and monitoring of facility data. This allows a factory to consolidate equipment data from multiple manufacturers and to view them in real-time.

Efficiency Analysis of Tower Crane Lifting Work for Project Management of Construction (건축공사의 공정관리를 위한 타워크레인 양중 효율성 분석)

  • Bae, Jeong-Hyeon;Kim, Ki-Hyuk;Lee, Donghoon
    • Journal of the Korea Institute of Construction Safety
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    • v.2 no.2
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    • pp.63-69
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    • 2019
  • Building Construction projects are getting higher and larger. Therefore, the use of Tower Crane, which is more productive than any other lifting plan shows a trend of continuous increases. However as equipment for transporting heavy goods, are is too expensive for the monthly rent and used inefficiently for construction. site so it is analyzed that it has problems of reducing productivity and efficiency of lifting work. Inefficient situations are arising like poor communications between operator and worker, occurrence of blind spots, securing the shortest distance of fire during movement after lifting plan, influences of weather, location of materials, movement radius of tower crane by each locations and ever-changing working environments. Therefore, in this study, we first made a list of tower cranes that are inefficiently used at the site, and then we made a checklist. After that, through field visits, we derived checklist for Tower Crane to comprehensive data value.

An Experimental Study for the Falling Test and Upwelling Effect of the Artificial Upwelling Structures in Flow Field (흐름장에서 인공용승구조물의 블록투하 및 용승효과에 관한 실험적 연구)

  • Jeon, Yong-Ho;Lee, Gyung-Sun;Kang, Yoon-Koo;Ryu, Cheong-Ro
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.21-27
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    • 2007
  • The multiplication equipment of marine products with artificial upwelling structures could be useful in the fishing grounds near coastal areas. Artificial upwelling structures could move the inorganic nutrients from the bottom to the surface. Artificial upwelling structures have been used to improve the productivity of fishing grounds. Until now, research on artificial upwelling structures has been related to the distribution of the upwelling region, upwelling structures, and the marine environment. However, little work on the optimum design of the rubber-mound artificial upwelling structures has been done to increase the efficiency of drawing up the inorganic nutrients. This study investigated the optimum cross-section of rubber-mound artificial upwelling structures by means of hydraulic experiments. The hydraulic experiments include the falling test of rubber. Based on the results of the falling test, the relationship between the length of the rubber mound and water velocity, and the relationship between the shape of the rubber and the stratification parameter were established. In addition, the effect of the void ratio of various artificial structures on the stratification parameter was studied. From the experiment, it was found that upwelling could be enhanced when the ratio of structure height to water depth was 0.3 and stratification parameter was 3.0. The upwelling was not improved when the void ratio exceeded 0.43. The optimum size of rubber mounds was determined when the incident velocity was influenced by the mean horizontal length rather than size of block.

A Study on RFID Tag Recognition for Metal Pipe in Fish Cultivating Industry (양식용 철제 가두리에 대한 RFID 태그 인식률 개선에 관한 연구)

  • Park, Sung-Mee;Kim, Chae-Soo
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.209-214
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    • 2012
  • RFID(Radio Frequency IDentification) is an emerging technology which brings enormous productivity benefits in applications where objects have to be identified automatically. But despite of RFID's advantage, it is not easy to realize the RFID technology in business world. The failure to read RFID tags is the most urgent problem that should be solved for RFID application. Specially, in metal and liquid material, recognition rate of RFID tag is lower than others. Though some special tags for metal and liquid have been invented, it has not prevalent in business world on account of high price. In this paper, styrofoam pad is suggested to improve recognition rate of RFID tag for metal pipe which is used in fish cultivating industry. We makes experiment using Taguchi method and analyze the effects on styrofoam thickness, attachment location of tag, and angle of antenna.

Research for High Quality Ingot Production in Large Diameter Continuous Czochralski Method (대구경 연속성장 초크랄스키법에서 고품질 잉곳 생산을 위한 연구)

  • Lee, Yu Ri;Jung, Jae Hak
    • Current Photovoltaic Research
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    • v.4 no.3
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    • pp.124-129
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    • 2016
  • Recently industry has voiced a need for optimally designing the production process of low-cost, high-quality ingots by improving productivity and reducing production costs with the Czochralski process. Crystalline defect control is important for the production of high-quality ingots. Also oxygen is one of the most important impurities that influence crystalline defects in single crystals. Oxygen is dissolved into the silicon melt from the silica crucible and incorporated into the crystalline a far larger amount than other additives or impurities. Then it is eluted during the cooling process, there by causing various defect. Excessive quantities of oxygen degrade the quality of silicone. However an appropriate amount of oxygen can be beneficial. because it eliminates metallic impurities within the silicone. Therefore, when growing crystals, an attempt should be made not to eliminate oxygen, but to uniformly maintain its concentration. Thus, the control of oxygen concentration is essential for crystalline growth. At present, the control of oxygen concentration is actively being studied based on the interdependence of various factors such as crystal rotation, crucible rotation, argon flow, pressure, magnet position and magnetic strength. However for methods using a magnetic field, the initial investment and operating costs of the equipment affect the wafer pricing. Hence in this study simulations were performed with the purpose of producing low-cost, high-quality ingots through the development of a process to optimize oxygen concentration without the use of magnets and through the following. a process appropriate to the defect-free range was determined by regulating the pulling rate of the crystals.

Development of Certified Reference Materials for Specific Surface Area (비표면적 인증표준물질 개발)

  • Choi, Byung Il;Kim, Jong Chul;Kim, Taeyoung;Nham, Hyunsoo;Kwon, Su Yong
    • Analytical Science and Technology
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    • v.18 no.1
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    • pp.74-84
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    • 2005
  • Understandings of adsorption characteristic of interface are very important in several advanced materials processes, related to NT and BT technology. Volumetric gas adsorption method, suitable for absolute measurements, is regarded as the standardized measurement technique for specific surface area. In order to verify the reliability of commercial equipments, certified reference materials (called CRM) of specific surface area are developed and evaluated its uncertainty factors by standard equipment which has traceability to SI units. Specific surface areas of developed materials are $10.72{\pm}0.46m^2g^{-1}$ for silicon nitride powders and $149.50{\pm}3.44m^2g^{-1}$ for alumina. These disseminations of CRMs would result in improved reliability chains in industrial processes, and lead eventually to contribution to productivity improvement, quality management, safety evaluation, and possibly to new material development.

The Operation of the Yard in a Terminal (터미널의 장치장 운영)

  • Ahn, Eun Yeong;Kang, Byoungho;Kang, Jaeho;Ryu, Kwang Ryel;Kim, Kap Hwan
    • Journal of Intelligence and Information Systems
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    • v.12 no.3
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    • pp.47-65
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    • 2006
  • These days, the number of automated container terminals is increasing to encourage the productivity of the container terminal inside and outside of the country. So far, there have been a lot of researches on the operating one type of equipments in a container terminal. However, there is still room for further improvement as none of equipment works itself but cooperate each other to finish a job, which means synchronization among the equipments is necessary. Among lots of equipments in a terminal, this paper concerns with the operation of ATCs (Automated Transfer Crane) and YTs (Yard Truck). The purpose of this paper is to find the efficient heuristic methods for operating ATCs and YTs that can set up a schedule in a real time. Moreover, using simulation this paper shows the efficient stacking strategy to decide the location of containers to be put and the proper selection range of YTs.

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