• Title/Summary/Keyword: Draw-in

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Investigation of Draw-bead Free Die Design to Prevent Wrinkles for Stainless Steel Basket-bowl Production (무비드 성형 조건에서 스테인리스 강 Basket-bowl의 주름 방지를 위한 금형 설계 연구)

  • S. Lee;C. H. Jeon;S. Park;G. Lee;S. Choi;W. Lee;D. Kim
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.199-207
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    • 2023
  • The stainless steel basket-bowl, a critical component of washing machines, is characterized by its unique two-tiered circular shape. This study explores the potential of a draw-bead free die design to address tearing concerns in the prospective plastic layer during the drawing operation. In order to prevent wrinkles that may arise from the absence of a draw-bead, a two-stage punch configuration is proposed. The influence of the blank holder force on wrinkle reduction is also examined. Finite element analysis is employed to evaluate the proposed die design by analyzing the wrinkle shape and strain mode. The results confirm that the stainless steel basket-bowl can be successfully drawn without wrinkles utilizing the proposed two-stage punch without a draw-bead on the blank holder. These findings contribute to the development of more efficient and reliable manufacturing processes for the stainless steel basket-bowl production.

Phytochemical-based Tannic Acid Derivatives as Draw Solutes for Forward Osmosis Process (정삼투 공정의 유도용질로서의 식물 화학물질 기반의 탄닌산 유도체)

  • Kim, Taehyung;Ju, Changha;Kang, Hyo
    • Membrane Journal
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    • v.28 no.3
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    • pp.157-168
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    • 2018
  • Potassium tannate (TA-K), which is prepared by base treatment of the bio-renewable tannic acid (TA), was evaluated for its potential application as a draw solute for water purification by forward osmosis. The forward osmosis and recovery properties of TA-K were systematically investigated. In the application of forward osmosis through the active layer facing feed solution (AL-FS) method, the water flux of TA-K draw solution was significantly higher than that of the TA draw solution, while that of the latter was not identified. At a low concentration of 100 mM, the osmotic pressure (1,135 mOsmol/kg) of the TA-K draw solution was approximately 6.5 times that (173 mOsmol/kg) of the NaCl draw solution. Furthermore, the water flux and specific salt flux (6.14 LMH, 1.26 g/L) of the TA-K draw solution at 100 mM were approximately 2.5 and 0.5 times those of the NaCl draw solution (2.46 LMH, 2.63 g/L) at the same concentration, respectively. For reuse, TA-K was precipitated by using a metal ion and recovered through membrane filtration. This study demonstrates the applicability of a phytochemical material as a draw solute for forward osmosis.

Potassium Pentane-1,3,3,5-tetracarboxylate Draw Solute Synthesis and Application of Forward Osmosis Process (Potassium Pentane-1,3,3,5-tetracarboxylate 유도용질 합성 및 이를 이용한 정삼투 공정 응용)

  • Lee, Hye-Jin;Choi, Jin-Il;Kwon, Sei;Kim, In-Chul
    • Membrane Journal
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    • v.29 no.2
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    • pp.111-121
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    • 2019
  • An organic citrate series draw solute was synthesized using diethyl malonate for forward osmosis. The structure of the final compound potassium pentane-1,3,3,5-tetracarboxylate was confirmed by $^1H-NMR$ and $^{13}C-NMR$ analysis. Osmotic pressure, solubility, water permeability and reverse salt flux were measured for the properties of the draw solute. Forward osmosis results showed that the draw solute exhibited higher water flux than other draw solutes of trisodium citrate and tripotassium citrate. Reverse salt flux of all the organic daw solutes was much lower than that of NaCl. The osmotic pressure of the synthesized draw solute was 25% lower than that of NaCl. The solubility of the draw solute was 317 g/ 100 g water, which is 8.8 times higher than that of NaCl. A commercialized nanofiltration membrane was used for the recovery of the draw solute. The draw solute could be effectively recovered at low pressure.

Springback for the Warm 2D Draw-bending of Steel Sheets (박판의 온간 2차원 드로오 벤딩에서의 스프링백)

  • Lee S. M.;Chang S. H.;Choi Y. C.;Heo Y. M.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.75-80
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    • 2001
  • The purpose of this study is to investigate the characteristics of springback for various process conditions of the 2D draw-bending operation. The process variables are the forming temperature, the geometry of tools such as punch profile radius(Rp) and die profile radius(Rd). Especially, in order to control the springback, the use of the warm forming method is applied. For the warm draw-bending, five steps of temperature ranges, from room temperature to $200^{\circ}C$, were adopted. And two kinds of steel sheets, namely SCP1 and TRIP(transformation-induced plasticity), the newly developed high strength Steel, were adopted. As a result, the springback was affected by the elevated temperature and the geometry of tools in two kinds of steel sheets.

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Efficient modeling of die-face shapes for stamping automobile outer panels (차체 판넬의 가공 제작을 위한 금형형상의 효율적 모델링)

  • 박종천;이건우;전기찬
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.96-110
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    • 1993
  • A procedure has been developed so that a die-face for stamping automobile outer panels can be design and modelled efficiently. The procedure is composed of four parts each of which corresponds to modeling major components of a die-face, i.e. tipped product, blankholder, draw beads, and step draw. The modeling techniques developed specifically for die-face design enable a designer to generate the shape of a die-face quickly with the minimum input, and the resulting models can be used in FEM analysis and NC tool path generation. This will lead to the reductions in lead time and manhours required for the design and manufacture of the stamping dies.

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Conditions for Ideal Draw Solutes and Current Research Trends in the Draw Solutes for Forward Osmosis Process (정삼투 공정 적용에 적합한 유도 용질의 조건과 최근 동향)

  • Jun, Byung-Moon;Han, Sang-Woo;Kim, Yu-Kyung;Nguyen, Thi Phuong Nga;Park, Hyung-Gyu;Kwon, Young-Nam
    • Membrane Journal
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    • v.25 no.2
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    • pp.132-143
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    • 2015
  • Water is an essential resource for humans, but fresh water becomes scarce due to population growth and contamination of limited resources. Membrane technology has been widely used for water treatment, and forward osmosis is a process which does not need high hydraulic pressure for the operation. However, there are needs for (1) development of novel draw solutes causing low internal concentration polarization and reverse salt flux for high water flux, and (2) development of economic recovery method of the draw solutes in the diluted draw solution. Previous researches on the draw solute include $NaHCO_3$ which can be regenerated by about $60^{\circ}C$ heating, sucrose which can make potable water without additional process, and magnetic nanoparticles which can be regenerated by external magnetic field. Using the principles of forward osmosis process, sea water desalination, wastewater treatment, refinement of proteins, energy generation using pressure retarded osmosis process, preparation of diluted fertilizer, and growing algae for biofuel can be conducted. This paper summarizes characteristics of ideal draw solutes, recovery method of the draw solutes, and various application examples.

Synthesis of n-nitrilotris(methylene) Phosphonic Acid Potassium Salt as a Draw Solute in Forward Osmosis Process (정삼투 분리막 공정 적용을 위한 n-nitrilotris(methylene) Phosphonic Acid Potassium Salt 유도용질의 합성)

  • Lee, Hye-Jin;Choi, Jin-Il;Kwon, Sei;Kim, In-Chul
    • Membrane Journal
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    • v.28 no.5
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    • pp.368-377
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    • 2018
  • The n-nitrilotris(methylene) phosphonic acid (NTPA) potassium salt was synthesized as a draw solute for forward osmosis. NTPA-4K, NTPA-5K and NTPA-6K were synthesized by varying the content of KOH added to NTPA and confirmed by $^1H$-NMR and $^{13}C$-NMR. The osmotic pressure, viscosity, water flux and reverse salt flux were measured to characterize the draw solute. In the forward osmosis process when distilled water was used as a feed solution and 0.5 M of NTPA-4K, NTPA-5K and NTPA-6K were used as a draw solution, the water flux was 35.8, 38.8 and 42.2 LMH, the reverse salt flux was 5.4, 6.9 and 7.4 gMH, respectively. It was confirmed that the water flux was lower than the conventional NaCl draw solution, but the reverse salt flux was much lower. In order to recover the diluted draw solution, nanofiltration was conducted. The results showed that the draw solute could be retained by above 90%.

Effects of Draw Ratio and Additive CaCO3 Content on Properties of High-Performance PE Monofilament (연신비와 첨가제 CaCO3가 PE 모노필라멘트의 물성에 미치는 영향)

  • Park, Eun-Jeong;Kim, Il-Jin;Lee, Dong-Jin;Kim, Jung-Soo;Lee, Young-Hee
    • Fashion & Textile Research Journal
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    • v.23 no.2
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    • pp.290-296
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    • 2021
  • The effect of draw ratio (8, 10, 12, 14 times) and additive CaCO3 content (0, 0.5, 1.0, 1.5, 2.0, and 3.0 wt%) on the properties of high-performance PE monofilament was investigated in this study. As the draw ratio increased (8-14 times), the melting enthalpy (ΔHf), crystallinity, specific gravity, and tensile strength increased significantly. However, the draw ratio had little effect on the melting temperature (Tm) and crystallization temperature (Tc). The seawater fastness (stain and fade) of the hydrophobic PE monofilament prepared in this study showed an excellent grade of 4-5 in all draw ratios. To investigate the effect of the additive CaCO3 content on the properties of high-performance PE monofilament, the draw ratio was fixed at 14 times. It was found that the tensile strength of the PE monofilament sample containing 0.5 wt% of CaCO3 was much greater compared to the sample without CaCO3, but the elongation of the sample containing 0.5 wt% of CaCO3 was much less than the sample with 0 wt% CaCO3. However, in the case of the sample containing more than 0.5 wt% CaCO3, the tensile strength slightly decreased and the elongation slightly increased as the CaCO3 content increased. The seawater fastness (stain and fade) of the hydrophobic PE monofilament showed excellent grades of 4-5, regardless of the amount of additives. From the above results, it was found that the maximum draw ratio of 14 times with an additive of 0.5 wt% CaCO3 are the optimal conditions for manufacturing high-performance marine fusion materials with various fineness (denier) with high strength and low elongation.

Draw Resonance in Non-isothermal Spinning (비등온 방사공정에서의 Draw Resonance)

  • 현재천
    • The Korean Journal of Rheology
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    • v.1 no.1
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    • pp.71-79
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    • 1989
  • 임계연신비로 특징지어지는 비등온 방사공정에서의 Draw Resonance 발생을, White 의 변형속도에 따라 변하는 물질의 이완시간 모델에 의한 convected Maxwell 유체의 방사 모형을 사용해서 연구했다. 임계연신비의 계산에는 다른 연구자들이 이용하는 통상의 복잡 한 수치계산인 eigenvalue 방법을 쓰지 않고 전파하는 동적 waves 에 근거한 간단한 Hyun 의 이론을 사용했다. 그 결과 Staton Number와 냉각 공기온도로서 나타내지는 방사공정의 냉각이 공정을 안정시킨다는 것이 밝혀졌다. 다시 말해서 연신점도가 변형후화인 유체이거 나 변형박화인 유체이거난 상관없이 항상 Stanton Number가 켜지거나 또는 냉각공기온도 가 낮아질수록(즉냉각효과가 커질 때) 임계연신비가 커지는 것이다(단변형박화 dvcp의 빌부 구간을 제외하고) 한편 Draw Resonacnce 에 미치는 냉각의 효과는 무차원 이완시간(a Weissenberg Number 혹은 a Deborah number)이 커질수록 작아진다는 것도 발견됐다. 이 것은 process Time 이 작아지면 열전달이 작아지기 때문이다. 이러한 내용들은 다른 연구 자들의 결과와도 잘 부합된다.

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