• Title/Summary/Keyword: Discrete Manufacturing System

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Worker utilization and productivity analysis using a 3D modeling technique (3D 모델링 기법을 이용한 작업자효율 및 생산성 분석)

  • 이수철;서승록;윤영수;양승렬
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 1999.12a
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    • pp.759-768
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    • 1999
  • In this paper, we developed a simulation model of a car parts assembly line to improve the system performance such as worker's utilization balancing, productivity. This simulation model has been developed using QUEST, a true 3D discrete event simulation pakcage that is designed for modeling and analysis of manufacturing systems. We have suggested the results obtained to improve the system performances of an existing production line.

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A Shipyard Simulation System using the Process-centric Simulation Modeling Methodology: Case Study of the Simulation Model for the Shipyard Master Plan Validation (공정 중심 시뮬레이션 모델링 방법론을 이용한 조선소 생산 시뮬레이션 시스템: 중일정계획 검증 시뮬레이션 모델 구축 사례를 중심으로)

  • Jeong, Yong-Kuk;Woo, Jong-Hun;Oh, Dae-Kyun;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.2
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    • pp.204-214
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    • 2016
  • Shipbuilding process takes a long time for producing final products, and needs many different resources. Because of these characteristics, it has been studied about shipyard simulation and virtual manufacturing that is able to implement the virtual manufacturing process. However, among the previous researches, it requires considerable time and effort to construct simulation model since the systematic methodology has not been used for simulation modeling. Also, reusability of constructed simulation model was low. Therefore, this research defines the method to construct shipyard simulation system using the process-centric simulation modeling methodology and shipyard simulation framework. This paper also validates the utility of this methodology through applying to construct simulation model for the shipyard master plan validation.

Forming Shop Analysis with Adaptive Systems Approach (적응시스템 접근법을 이용한 조선소 가공공장 분석)

  • Dong-Hun Shin;Jong-Hun Woo;Jang-Hyun Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.3
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    • pp.75-80
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    • 2002
  • In these days of severe struggle for existence, the world has changed a great deal to global and digital oriented period. The enterprises try to introduce new management and production system to adapt such a change. But, if the only new technologies are applied to an enterprise without definite analysis about manufacturing, failure fellows as a logical consequence. Hence, enterprise must analyze manufacturing system definitely and needs new methodologies to mitigate risk. This study suggests that the new approach, which is systems approach for process improvement, is organized to systems analysis, systems diagnosis, and systems verification. Systems analysis analyzes manufacturing systems with object-oriented methodology-UML(Unified Modeling language) from a point of product, process, and resource view. Systems diagnosis identifies the constraints to optimize the system through scientific management or TOC(Theory of constraints). Systems verification shows the solution with virtual manufacturing technique applied to the core problem which emerged from systems diagnosis. This research shows the artifacts to improve the productivity with the above methodology applied to forming shop. UML provides the definite tool for analysis and re-usability to adapt itself to environment easily. The logical tree of TOC represents logical tool to optimize the forming shop. Discrete event simulator-QUEST suggests the tool for making a decision to verify the optimized forming shop.

Developing Automatic Lens Module Assembly System Using 3D Simulation (3D 시뮬레이션을 활용한 렌즈모듈 자동화조립시스템 개발)

  • Moon, Dug-Hee;Lee, Jun-Seok;Baek, Seung-Geun;Zhang, Bing-Lin;Kim, Yeong-Gyoo
    • Journal of the Korea Society for Simulation
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    • v.16 no.2
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    • pp.65-74
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    • 2007
  • Virtual manufacturing (VM) is a powerful technology for developing a new product, new equipment and new manufacturing system, and three-dimensional (3D) simulation is a core technology in VM. 3D simulation involves both mechanical simulation and discrete event simulation. This paper introduces a case study of implementing 3D simulation for developing an automatic assembly line in a Korean optical factory. This factory produces a lens module that is the part of a phone-camera. 3D simulation technology is applied from the early stage of development. In the conceptual design and the initial design phases for individual equipment, 3D mechanical simulation using $CATIA^{(R)}$ and $IGRIP^{(R)}$ is conducted. 3D discrete event simulation with $QUEST^{(R)}$ is applied to the detailed design of the equipment and of the whole system. The focus of the simulation is to verify the technical and economical feasibility of the new automatic system. As a result, the takt time is reduced to the quarter of the manual system, and the number of workers in a line is reduced tremendously.

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Performance Management of Communication Networks for Computer Intergrated Manufacturing (컴퓨터 통합 생산을 위한 통신망의 성능 관리)

  • Lee, S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.126-137
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    • 1994
  • Performance management of computer networks is intended to improve a given network performance in order for more efficient information exchange between subsystems of an integrated large-scale system. Importance of perfomance management is growing as many functions of the large- scale system depend on the quality of communication services provided by the network. The role of performance management is to manipulate the adjustable protocol parameters on line so that the network can adapt itself to a dynamic environment. This can be divided into two subtasks : performance evaluation to find how changes in protocol parameters affect the network performance and decision making to determine the magnitude and direction of parameter adjustment. This paper is the first part of the two papers focusing on conceptual design, development, and evaluation of performance management for token bus networks. This paper specifically deals with the task of performance evaluation which utilizes the principle of perturbation analysis of discrete event dynamic systems. The developed algorithm can estimate the network performance under a perturbed protocol parameter setting from observations of the network operations under a nominal parameter setting.

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Intelligent Simulation Technology for Production Planning and Control in Automated Manufacturing System (공작기계 생산시스템의 운영을 위한 인텔리젠트화)

  • 박지형;강무진
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.17-22
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    • 1994
  • 짧아진 제품의 주기, 고객의 다양한 제품선호 경향등에 대응하기 위해서, 제조업체들은 다품종 소량체제에 맞게 유연한 생산시스템을 갖추어야한다. 생산성과 유연성을 동시에 추구하고자하는 유연생산 시스템(Foexible Manufacturing System: FMA)의 도입에는 막대한 투자가 따르기 때문에 시스템의 가동률을 극대화하고 유휴시간( Nonproductive Time)을 최소화해야 단 기간내에 투자비를 상환할 수 있으므로, 생산시스템을 경제적 및 효율적으로 운용하는 것이 매우 중요하다. 한편 이산계 시뮬레이션(Discrete Event Simulation)기법은 시스템의 정적 및 동적인 거동 특성을 모델링하여 모의적 실험을 통해 시스템의 성능이나 특성을 예측할 수 있도록 개발된 유용한 해석 도구로서, 생산 시스템 설계 및 평가등의 분야에 이 기법을 적용한 연구가 매우 활발하게 이루어져 왔으며, 최근 FMS운용을 위한 생산계획, 일정계획등의 문제 해결에도 매우 중요한 해석도구로 인식되고 있다.

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Model Reference Adaptive Control Using Non-Euclidean Gradient Descent

  • Lee, Sang-Heon;Robert Mahony;Kim, Il-Soo
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.4
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    • pp.330-340
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    • 2002
  • In this Paper. a non-linear approach to a design of model reference adaptive control is presented. The approach is demonstrated by a case study of a simple single-pole and no zero, linear, discrete-time plant. The essence of the idea is to generate a full non-linear model of the plant dynamics and the parameter adaptation dynamics as a gradient descent algorithm with respect to a Riemannian metric. It is shown how a Riemannian metric can be chosen so that the modelled plant dynamics do in fact match the true plant dynamics. The performance of the proposed scheme is compared to a traditional model reference adaptive control scheme using the classical sensitivity derivatives (Euclidean gradients) for the descent algorithm.

A Study on the Precise Tracking Control in the Repetitive Manufacturing Process (반복 생산 공정에서의 정밀 추종제어에 관한 연구)

  • 신춘식;안영주;변기식
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.1
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    • pp.112-118
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    • 2000
  • A modified repetitive control is formulated and analyzed in the discrete-time domain. Sufficient conditions for the stability of a class of repetitive controllers are given by means of the regeneration spectrum method. When a periodic signal input is drived into the two-mass-spring plant, the performance of the proposed controller which comprises a low-pass filter and two feed-forward compensators, turns out highly accurate by comparing the tracking result from the conventional LQ controller.

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A Study on the Performance Evaluation of Flexible Manufacturing Systems by Using Petri Nets (페트리네트르르 이용한 유연생산시스템의 성능평가에 관한 연구)

  • Kim, G.B.;Lee, G.I.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.174-181
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    • 1994
  • A FMS is a typical discrete event system exhibiting concurrency, asynchronicity and non-determinism. To represent a FMS with those characteristics, Colored and Timed Petri Nets is defined and the modeling procedure is provided in this paper. To analyze and evaluate the performance of a FMS, a simulation software is developed and applied to SNU FMS/CM Center. This software enables to detect the bottleneck machine and decide the optimal direction in case of the expansion of a FMS.

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A Design Method of Gear Trains Using a Genetic Algorithm

  • Chong, Tae-Hyong;Lee, Joung sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.62-70
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    • 2000
  • The design of gear train is a kind of mixed problems which have to determine various types of design variables; i,e., continuous, discrete, and integer variables. Therefore, the most common practice of optimum design using the derivative of objective function has difficulty in solving those kinds of problems and the optimum solution also depends on initial guess because there are many sophisticated constrains. In this study, the Genetic Algorithm is introduced for the optimum design of gear trains to solve such problems and we propose a genetic algorithm based gear design system. This system is applied for the geometrical volume(size) minimization problem of the two-stage gear train and the simple planetary gear train to show that genetic algorithm is better than the conventional algorithm solving the problems that have continuous, discrete, and integer variables. In this system, each design factor such as strength, durability, interference, contact ratio, etc. is considered on the basis of AGMA standards to satisfy the required design specification and the performance with minimizing the geometrical volume(size) of gear trains

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