• 제목/요약/키워드: Discontinuous chip

검색결과 12건 처리시간 0.03초

AE신호에 의한 칩 절단성 예측 (Chip Breaking Prediction Using AE Signal)

  • 최원식
    • 한국생산제조학회지
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    • 제8권4호
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    • pp.61-67
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    • 1999
  • In turning the chip may be produced in the form of continuous chip or discontinuous one. Continuous chips produced at high speed machining may hit the newly cut workpiece surface and adversely affect the appearance of the surface finish and may interfere with tool and sometimes induce tool fracture. In this study relationship between AE signal and chip form was experimentally investigated, The experimental results show that types of chip form are possible to be classified from the AE signal using fuzzy logic.

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신경망기법에 의한 칩브레이커의 성능평가 (Performance Evaluation of Chip Breaker Utilizing Neural Network)

  • 김홍규;심재형
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.64-74
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    • 2007
  • The continuous chip in turning operation deteriorates precision of workpiece and causes a hazardous condition to operator. Thus the chip form control becomes a very important task for reliable machining process. So, grooved chip breaker is widely used to obtain reliable discontinuous chip. However, developing new cutting insert having chip breaker takes long time and needs lots of research expense due to a couple of processes such as forming, sintering, grinding and coating of product and many different evaluation tests. In this paper, performance of commercial chip breaker is evaluated with neural network which is learned with a back propagation algorithm. For the evaluation, several important elements(depth of cut, land, breadth, radius) which directly influence the chip formation were chosen among commercial chip breakers and were used as input values of neural network. With the results of these input values, the performance evaluation method was developed and applied that method to the commercial tools.

절삭가공에서 퍼지알고리즘을 이용한 칩형상 예측 (Chip Form Prediction using Fuzzy Logic in Turning)

  • 최원식
    • 한국산업융합학회 논문집
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    • 제4권2호
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    • pp.127-132
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    • 2001
  • In turning, the chip may be produced in the form of continuous chip or discontinuous chip. The continuous chips are dangerous to the operator and difficult to be handled at high speed machining. The signal of AE(Acoustic Emission) is found out to be related to cutting conditions, tool materials, test conditions and tool geometry in turning. In this study, the relationship between AE signal and chip form was experimentally investigated. The experimental results show that the types of chip form are possible to be classified from the AE signal using fuzzy logic.

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화상처리를 이용한 칩유동의 해석에 관한 연구 (A study on the analysis of chip flow by the image processing)

  • 백인환;이형대
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.811-815
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    • 1990
  • This paper describes the method on image acquisition and image processing in the turning process. The formation of discontinuous chips during high-speed oblique cutting without lubricant was observed by means of video camera recorder and stroboscope. The image processing technique for chip flow is described and the results are presented for variable feeds. It is concluded that experimental values of chip flow angle are similar to theoretical values of Stabler's rule.

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미세 초음파 타원궤적 진동절삭 (II) 타원진동 절삭운동을 이용한 미세 홈 초음파 가공 (Micro Ultrasonic Elliptical Vibration Cutting (II) Ultrasonic Micro V-grooving Using Elliptical Vibration Cutting)

  • 김기대;노병국;황경식
    • 한국정밀공학회지
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    • 제22권12호
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    • pp.198-204
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    • 2005
  • For precise micro V-grooving, ultrasonic elliptical vibration cutting (UEVC) is proposed using two parallel piezoelectric actuators, which are energized by sinusoidal voltages with a phase difference of 90 degrees. Experimental setup is composed of stacked PZT actuators, a single crystal diamond cutting tool, and a precision motorized xyz stage. It is found that the chip formed in the process of UEVC is discontinuous because of the periodic contacts and non-contacts occurring between the tool and workpiece. It is experimentally observed that the cutting force in the process of UEVC significantly reduces compared to the ordinary non-vibration cutting. In addition, the creation of burr during UEVC is significantly suppressed, which is attributable to the decrease in the specific cutting energy.

압전소자의 미세회전운동을 이용한 초음파 미세 홈 가공 (Micro V-groove Machining Using Cyclic Elliptical Cutting Motion of a Couple of Piezoelectric Material)

  • 김기대;황경식;노병국
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.625-628
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    • 2005
  • For precise micro-grooving and surface machining, ultrasonic cyclic elliptical cutting is proposed using two parallel piezoelectric actuators. The piezoelectric actuators are energized by sinusoidal voltages of varying phase which is essenstial to generating elliptical cutting. Experimental setup is composed of ultrasonic motor, single crystal diamond cutting tool, and precise motorized xyz stage. It is confirmed experimentally that the cutting performance, in terms of the cutting force, the burr formation, and the discontinuous chip formation is improved remarkably by applying ultrasonic elliptical vibration cutting.

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Electric Therapy System Based on Discontinuous Conduction Mode Boost Circuit

  • Chen, Wenhui;Lee, Hyesoo;Jung, Heokyung
    • Journal of information and communication convergence engineering
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    • 제18권4호
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    • pp.245-253
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    • 2020
  • The human body and nervous system transmit information through electric charges. After the electric charge transmits information to the brain, we can feel pain, numbness, comfort, and other feelings. Electric therapy is currently used widely in clinical practice because the field of examination is more representative of electrocardiogram, and in the field of treatment is more representative of electrotherapy. In this study, we design a system for neurophysiological therapy and conduct parameter calculation and model selection for the components of the system. The system is based on a discontinuous conduction mode (DCM) boost circuit, and controlled and regulated by a single-chip microcomputer. The system does not only have a low cost but also fully considers the safety of use, convenience of the human-computer interface, adjustment sensitivity, and waveform diversity in the design. In future, it will have strong implications in the field of electrotherapy.

티타늄 난삭재의 탭핑 가공 특성 (Tapping Machining Characteristics of Titanium Hard-to-Cut Material)

  • 이호창;김해지;김남경
    • 한국기계가공학회지
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    • 제10권1호
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    • pp.80-86
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    • 2011
  • This study compared and analyzed manual tapping and automatic tapping regarding tapping process characteristics of titanium hard-to-cut-material. Tapping process characteristics of titanium hard-to-cut-material are evaluated as the quality of a screw, wear of a tap, economic analysis, and cycle time etc. The type of screw threads after manual tapping is formed as an irregular type of screw threads, and perfect screw threads are created after automatic tapping. In addition, the chip type after manual tapping process is formed as the discontinuous chip due to work hardening, and the powder type of chip after automatic tapping process is created. In terms of cycle time, an automatic tapping process is shortened by 70% compared to manual tapping process. Insert tip wear of an automatic tapping shown in the process of 5-hole tapping is not found, but hand tap wear for finish cutting is most severe.

한 쌍의 전극으로 전기 삼투 유동과 세포 분쇄 기능을 동시에 구현한 연속적인 세포 분쇄기 (A Continuous Electrical Cell Lysis Chip using a DC Bias Voltage for Cell Disruption and Electroosmotic Flow)

  • 이동우;조영호
    • 대한기계학회논문집A
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    • 제32권10호
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    • pp.831-835
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    • 2008
  • We present a continuous electrical cell lysis chip, using a DC bias voltage to generate the focused high electric field for cell lysis as well as the electroosmotic flow for cell transport. The previous cell lysis chips apply an AC voltage between micro-gap electrodes for cell lysis and use pumps or valves for cell transport. The present DC chip generates high electrical field by reducing the width of the channel between a DC electrode pair, while the previous AC chips reducing the gap between an AC electrode pair. The present chip performs continuous cell pumping without using additional flow source, while the previous chips need additional pumps or valves for the discontinuous cell loading and unloading in the lysis chambers. The experimental study features an orifice whose width and length is 20 times narrower and 175 times shorter than the width and length of a microchannel. With an operational voltage of 50 V, the present chip generates high electric field strength of 1.2 kV/cm at the orifice to disrupt cells with 100% lysis rate of Red Blood Cells and low electric field strength of 60 V/cm at the microchannel to generate an electroosmotic flow of $30{\mu}m/s{\pm}9{\mu}m/s$. In conclusion, the present chip is capable of continuous self-pumping cell lysis at a low voltage; thus, it is suitable for a sample pretreatment component of a micro total analysis system or lab-on-a-chip.

역률과 전류 리플을 개선한 인터리브 AC/DC 컨버터에 관한 연구 (A Study of Interleaved AC/DC Converter to Improved Power Factor and Current Ripple)

  • 서상화;김용;권순도;배진용;엄태민
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2009년도 춘계학술대회 논문집 에너지변화시스템부문
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    • pp.152-155
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    • 2009
  • In high power application, PFC(Power Factor Correction) pre-regulators are generally required. PFC pre-regulators could achieve unity power factor, reduce line input current harmonics and utilize full line power. Interleaving PFC converters could reduce input ripple current, output capacitor ripple current and inductor size. With this closed loop interleaving method, both two phase converters are working at the boundary between continuous and discontinuous mode and accurate 180 degree phase shift is achieved. Implementation of this strategy could be easily integrated to the control chip. Finally, experimental results of a two-phase interleaved boost PFC are presented to verify the discussed features.

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