• Title/Summary/Keyword: Disassembly process

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A Study on Deciding Priority of Optimal Design Guide for Disassembly Process (분리공정 개선을 위한 설계 가이드 우선순위 결정방법론)

  • Mok, Hak-Soo;Lee, Jae-Sung;Cho, Jong-Rae
    • IE interfaces
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    • v.17 no.4
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    • pp.414-425
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    • 2004
  • This study presents the decision of priority for optimal design guide to improve disassembly process. Disassembly process is divided into recognition, transfer and disassembly of assembly point and recognition, transfer and remove of grasp point. Significant influential factors are derived from analyzing the above process. And those factors are used for making the check list to evaluate the properties of parts in each process. Furthermore, the weight with considering disassembly process is also used to determine weight of each process. On the base of the above sequence, qualitative score of disassemblability of each process that is enabled to compare different disassembly processes can be acquired. Ultimately the score helps to decide the priority of design guide for disassembly process.

Disassembly Process Planning of End-of-Life Car

  • Park, Hong-Seok;Choi, Hung-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.42-50
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    • 2005
  • In order to increase competitiveness and to gain economic benefit, companies ask more and more how to recycle their products in an efficient way. So far, to answer this question, companies are not sufficiently supported by suitable methods specially in the area of disassembly process planning. For this reason, we develop in collaboration with an industrial partner a new method for generating an optimal disassembly sequence. In this paper this method will be described in detail by considering the exiting assembly information, disassembly method and disassembly depth. PLM(Profit-Loss Margin) curve that is used to determine disassembly depth consists of profit value, disassembly cost and disassembly effect. Using assessment parameters, generated alternative disassembly sequences are evaluated and an optimal disassembly sequence is proposed. This method is applied to generate the optimal disassembly sequence of Door Trim as an example.

Determination of Design Parameters for Automobile Parts Recycling (자동차 부품의 재활용을 위한 설계시의 주요인자 결정)

  • 목학수;문광섭;박홍석;성재현;최흥원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.159-171
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    • 2003
  • In this paper, same parts of a domestic automobiles and foreign automobiles are disassembled fur the evaluation of disassemblability, especially door trim and bumper. Influencing factors of disassembly are determined by the classification of bottleneck process in disassembly process. On the bases of disassembly sequence and structure of parts and subassembly, disassemblability is classified into aye categories. The influencing factors, which are related with the five categories are determined. By these relations, the checklist for disassembly evaluation is draw up and score tables of checked factors are established. For the establishing the disassembly score tables, the weighting values of each five categories are calculated by the disassembly test of automobiles and then, the weighting values of each influencing factors of five categories are calculated by the method of AHP (Analytic Hierarchy Process). And the last, the weighting values are modified and recalculated from the disassembly test. Using these weighting values, the score of influencing factors are determined and then, the score tables are established based on the score of influencing factors.

Methodology for Estimation of Disassembly Time and Evaluation of Disassemblability Considering Recycling (재활용을 고려한 분리시간 산정 및 분리용이성 평가 방법론)

  • Mok, Hak-Soo;Cho, Jong-Rae;Jung, Yoong-Ho;Kang, Young-Hun
    • IE interfaces
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    • v.15 no.3
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    • pp.297-307
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    • 2002
  • Since the pressure for recycling has been increasing, the disassembly, which is pre-process of recycling, has been becoming very important process. The goal of disassembly for recycling is to separate different materials to the greatest extent with least effort. DFD (Design for Disassembly) is a design philosophy for improving product designs for simpler or less costly disassembly operations. This paper proposes a new DFD methodology that can estimate the standard disassembly time and evaluate the disassemblablity of parts. We select some determining and influencing factors related with disassembly process, and estimate the assembly time using motion analysis. By the levels of the determining and influencing factors, the disassemblability is evaluated, and finally, the tables that include the time and score of disassembly are suggested.

Evaluation of the Product Complexity Considering the Disassemblability (제품의 분리 공정의 특성을 고려한 제품의 복잡도 평가)

  • Mok, Hak-Soo;Kim, Sung-Ho;Yang, Tae-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.14-24
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    • 1999
  • In this study, the product complexity is evaluated quantitatively considering the disassembly process of the product. To evaluate complexity of the product, we analyze the characteristics of the product and the disassembly process. And we determine factors, which influence on the complexity of the product in the main-disassembly and sub-disassembly. Considering each characteristics of part and subassembly. Evaluations criteria of complexity are determined. Using evaluation criteria of the complexity can be determined the complexity grade of the product, and then we show the total complexity of the product considering the disassembly process.

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Model for the description of disassembly sequence structure (분해순서 구조 기술을 위한 모델)

  • 박홍석;목학수;최흥원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.422-425
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    • 2001
  • The realization of the avoidance, decrease and utilization of waste can be made through reduction of resource consumption during product production and use. Beside that it is desirable to regain the resource attached to products and components. The same resources can be much used in product and mater all cycle through their reuse and regeneration In order to improve the use productivity of resource the disassembly make up the substantial prerequisite. In this paper a model describing the disassembly sequence structure is introduced under consideration of the influential facts related to disassembly process planning rules for disassembly sequence planning are derived from that.

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Injury Risk Analysis for Product Disassembly and Reassembly Process in Remanufacturing (재제조에서 제품 해체 및 재조립 공정의 상해 위험성평가)

  • Jeong, Jae Yeong;Park, Sang Jin;Son, Woo Hyun;Mok, Hak Soo
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.112-123
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    • 2018
  • In this paper, we focused on the safety of workers in a remanufacturing process where a risk analysis is not carried out and suggested a criteria for evaluating injury risk. We analyzed a disassembly and a reassembly, which are important for the remanufacturing process. The disassembly includes the disassembly of product and the disassembly process of part and the reassembly includes only reassembly of part. First of all, we analyzed the remanufacturing process and a type of injury. Then, we reviewed the standards and determined the criteria for a severity and an occurrence. We set a bigger weight for the severity to allow the greater impact. And the injury risk score was defined as a sum of the weighted severity and the weighted occurrence. We conducted a qualitative analysis of the experience of field workers based on the criteria we set up. Questionnaires for the evaluation were formulated through interviews with experts.

Method for Generating Optimal Disassembly Sequence of End-of-Life Car′s Parts (폐자동차 부품의 최적 분리순서 생성을 위한 방법론)

  • 박홍석;최홍원;목학수;문광섭;성재현
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.188-196
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    • 2003
  • In order to increase competitiveness and to gain economic benefit, companies ask more and more how to recycle their products in a efficient way. So far, to answer this question, companies are not sufficiently supported by suitable methods specially in the area of disassembly process planning. For this reason, we develop in collaboration with an industrial partner a new method for generating an optimal disassembly sequence. In the presented paper this method will be described in detail by considering the exiting assembly information, disassembly method and disassembly depth. PLM (Profit-Loss Margin) curve that is used to determine disassembly depth consists of profit value, disassembly cost and disassembly effect. Using assessment parameters, generated alternative disassembly sequences are evaluated and optimal disassembly sequence is proposed. This method is applied to generate the optimal disassembly sequence of Door Trim as an example.

A Study on Disassembly Path Generation Using Petri Net (페트리네트를 이용한 분해경로 생성에 관한 연구)

  • 이화조;주해호;경기현
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.176-184
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    • 2000
  • Possible representation methods for the product structure have been compared and analyzed to determine optimal disassembly path of a product. Petri net is selected as the most optimal method to represent disassembly path of the product. In this method, a reachability tree for the product is generated and disassembly time for each path is calculated. A path with the smallest disassembly time is selected as the optimal path. A software far DPN(Disassembly Petri Net) has been developed and applied to search the optimal disassembly path for a ballpoint pen disassembly process as an example.

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Systematization of Module Design Principle for Recycling (자원 재활용을 위한 모듈 설계 원칙의 체계화)

  • 목학수;양태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.969-971
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    • 2000
  • In this paper, shortening of product life cycle and wide disposal of consumer product have given rise to many environmental problems, it needs to propose module design principle for saving of disassembly cost and reusing of used part and subassembly. To analyze characteristics of module for recycling, materials and function of part and subassembly must be classified. In disassembly process, a unit operation can be grasped for disassembly function, worker, tool and sorting process. As a result of applying module design principle, simpler structure and reduced structural interference can be realized for product structure. For disassembly, simpler disassembly and quicker disassembly can be obtained for recycling.

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