• Title/Summary/Keyword: Dimpled Surface

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Study on Heat Exchanger Efficiency of EGR Cooler with Dimpled Rectangular Tube Shape for Application of Diesel Vehicles (디젤 자동차용 딤플 사각 튜브형 EGR Cooler 의 열교환기 효율에 관한 연구)

  • Seo, Young-Ho;Heo, Seong-Chan;Ku, Tae-Wan;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.10
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    • pp.769-775
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    • 2008
  • In this study, the investigations on the dimpled type Exhaust Gas Recirculation (EGR) cooler have been focused on the high heat exchanger efficiency. To overcome low heat exchanger efficiency of general EGR cooler, the dimpled type EGR cooler was developed. It was ensured the improvement of the performance of the dimpled type EGR cooler related to the heat exchange based on a series of the experiment. These results were caused by the increase of thermal surface area in accordance with the dimple's one. The estimation model of the heat exchanger efficiency using the Effectiveness-NTU method was also developed in order to verify the validity of experimental result. Also, the program for the estimation of the heat exchanger efficiency on the EGR cooler with regard to the dimpled tube shape was developed. Resultantly, it was confirmed that the dimpled type EGR cooler could be served better performance than the conventional one in view of the heat exchanger efficiency.

DESIGN OPTIMIZATION OF A STAGGERED DIMPLED CHANNEL TO ENHANCE TURBULENT HEAT TRANSFER (열전달성능 향상을 위한 엇갈린 딤플 유로의 최적설계)

  • Shin, D.Y.;Kim, K.Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.159-162
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    • 2007
  • This study presents a numerical procedure to optimize the shape of a staggered dimpled surface to enhance the turbulent heat transfer in a rectangular channel. A optimization technique based on neural network is used with Reynolds-averaged Navier-Stakes analysis of the fluid flow and heat transfer with Shear Stress Transport turbulence model. The dimple depth-to-dimple print diameter ratio, channel height-to-dimple print diameter ratio, and dimple print diameter-to-pitch ratio are chosen as design variables. The objective function is defined as a linear combination of terms related to heat transfer and friction loss with a weighting factor. Latin Hypercube Sampling is used to determine the training points as a mean of the Design of Experiment. Optimal values of the design variables were obtained in a range of the weighting factor.

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Design and Performance Evaluation of Dimpled EGR Cooler (딤플형 EGR 냉각기의 설계 및 성능평가)

  • Seo, Young-Ho;Lee, Hyun-Min;Heo, Seong-Chan;Ku, Tae-Wan;Song, Woo-Jin;Kang, Beom-Soo;Kim, Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.291-298
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    • 2010
  • A conventional EGR cooler, which is used in an EGR system of an automobile diesel engine, has a low heat-exchange efficiency. To maximize the heat transfer between the exhaust gas and coolant, dimples are formed on the surface of heat exchange tubes. When designing the dimpled EGR cooler, the net heat transfer areas in the conventional and dimpled tube-type EGR coolers are compared. Structural integrity evaluations are also performed by combining finite element analysis with a homogenization method. Subsequently, the process of manufacturing the dimpled tube, i.e., the formation of dimples, edge bending, center v-notch bending, compression, and plasma welding, is established and carried out. Thus, the dimpled EGR cooler is developed, and its performance is verified.

Study on the Drag Reduction of 2-D Dimpled-Plates (딤플을 적용한 평판에 대한 항력 감소 연구)

  • Paik, Bu-Geun;Pyun, Young-Sik;Kim, Jun-Hyung;Kim, Kyung-Youl;Kim, Ki-Sup;Jung, Chul-Min;Kim, Chan-Ki
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.333-339
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    • 2012
  • The main objective of the present study is to investigate the roles of the micro-dimpled surface on the drag reduction. To investigate the effectiveness of the micro-dimpled surface, the flat plates are prepared. The micro-size dimples are directly carved on the metal surface by ultrasonic nano-crystal surface modification (UNSM) method. Momentum of the main flow is increased by the dimple patterns within the turbulent boundary layer (TBL), however, there is no significant change in the turbulence intensity in the TBL. The influence of dimple patterns is examined through the flow field survey near the flat plate trailing edge in terms of the profile drag. The wake flow velocities in the flat plate are measured by PIV technique. The maximum drag reduction rate is 4.6% at the Reynolds number of $10^6{\sim}10^7$. The dimples tend to increase the drag reduction rate consistently even at high Reynolds number range.

Aerodynamic coefficients of inclined and yawed circular cylinders with different surface configurations

  • Lin, Siyuan;Li, Mingshui;Liao, Haili
    • Wind and Structures
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    • v.25 no.5
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    • pp.475-492
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    • 2017
  • Inclined and yawed circular cylinder is an essential element in the widespread range of structures. As one of the applications, cables on bridges were reported to have the possibility of suffering a kind of large amplitude vibration called dry galloping. In order to have a detailed understanding of the aerodynamics related to dry galloping, this study carried out a set of wind tunnel tests for the inclined and yawed circular cylinders. The aerodynamic coefficients of circular cylinders with three surface configurations, including smooth, dimpled pattern and helical fillet are tested using the force balance under a wide range of inclination and yaw angles in the wind tunnel. The Reynolds number ranges from $2{\times}10^5$ to $7{\times}10^5$ during the test. The influence of turbulence intensity on the drag and lift coefficients is corrected. The effects of inclination angle yaw angle and surface configurations on the aerodynamic coefficients are discussed. Adopting the existed the quasi-steady model, the nondimensional aerodynamic damping parameters for the cylinders with three kinds of surface configurations are evaluated. It is found that surface with helical fillet or dimpled pattern have the potential to suppress the dry galloping, while the latter one is more effective.

Evaluation of Optimization Models for a Dimpled Channel to Enhance Heat Transfer (딤플 유로의 열전달 증진을 위한 최적화모델 비교)

  • Shin, Dong-Yoon;Kim, Kwang-Yong;Samad, Abdus
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2552-2557
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    • 2007
  • Shape optimization of an internal cooling passage with staggered dimples on single surface is performed and performances of surrogates are evaluated in this paper. Optimizations are performed so that turbulent heat transfer can be enhanced compromising with pressure loss due to friction. The three-dimensional governing differential equations have been solved to find the overall Nusselt number and friction factor which are related to the objective functions of this problem. Three design variables were selected among the dimensionless geometric variables. Basic surrogate models such as second order polynomial response surface approximation (RSA), Kriging meta-modeling technique, radial basis neural network (RBNN), and derived press based averaged (PBA) surrogate model are constructed. The optimal points are searched from the above constructed surrogates by sequential quadratic programming (SQP). It is shown that use of multiple surrogates can increase the robustness in prediction of better design with minimum computational cost.

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Flowfield Characteristics of a Rotating Circular Cylinder Having Square Dimpled Surface (정방형 딤플을 가진 회전원주의 유동장 특성)

  • Ro, Ki-Deok;Kang, Myeong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.4
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    • pp.486-492
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    • 2004
  • Flow patterns around a rotating circular cylinder having square dimpled surface were visualized by the hydrogen bubble technique at velocity ratios from a=0 to 4.8 and Reynolds number of Re=1.0${\times}$10$^4$. The wake region of the cylinder was reduced as the velocity ratios increase and was smaller than that of the smooth cylinder without dimples at the same velocity ratio. The hydrodynamic characteristics on the cylinder was investigated by measuring of lift and drag at velocity ratios from a=0 to 4.1 and Reynolds number from Re=1.2${\times}$10$^4$ to Re=2.0${\times}$10$^4$. As the velocity ratios increase, the average lift and drag coefficients were increased and at the same velocity ratio, the average lift was larger but the average drag was smaller than that of the smooth cylinder.

Design Optimization of a Staggered Dimpled Channel Using Neural Network Techniques (신경회로망기법을 사용한 엇갈린 딤플 유로의 최적설계)

  • Shin, Dong-Yoon;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.39-46
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    • 2007
  • This study presents a numerical procedure to optimize the shape of staggered dimple surface to enhance turbulent heat transfer in a rectangular channel. The RBNN method is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer with shear stress transport (SST) turbulence model. The dimple depth-to-dimple print diameter (d/D), channel height-to-dimple print diameter ratio (H/D), and dimple print diameter-to-pitch ratio (D/S) are chosen as design variables. The objective function is defined as a linear combination of heat transfer related term and friction loss related term with a weighting factor. Latin Hypercube Sampling (LHS) is used to determine the training points as a mean of the design of experiment. The optimum shape shows remarkable performance in comparison with a reference shape.

Effect of channel height on the heat transfer coefficient of a rotation dimpled channel (딤플이 설치된 회전 유로의 높이가 열전달 계수에 미치는 영향에 대한 실험적 연구)

  • Kim, Seok-Beom;Lee, Yong-Jin;Choi, Eun-Yeong;Jeon, Chang-Soo;Kwak, Jae-Su
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.3
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    • pp.30-36
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    • 2010
  • The detailed heat transfer coefficients on a rotating dimpled channel were measured by the hue detection based the transient liquid crystal technique. The dimples were fabricated on the one side of the channel and the tested channel aspect ratio was 4, 6, and 12 with fixed channel width. Tested Reynolds number based on the channel hydraulic diameter was varied from 21,000 to 47,000. A stationary case and two different rotating conditions were tested so that the dimple fabricated surface became leading or trailing surface. For all rotating conditions, the minimum averaged heat transfer coefficient was measured for the channel aspect ratio of 6. Generally, the highest averaged heat transfer coefficient was observed for the highest aspect ratio cases due to increased dimple induced vortex strength.

Drag Reduction Characteristics of Cylinder Having Square Dimpled Surface (표면에 정방형 딤플을 가진 원주의 항력저감 특성)

  • 노기덕;박지태;진윤식;여광수
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.129-134
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    • 2001
  • The drag reduction of the cylinder having square dimpled surface was studied by the measuring the drag force acting on the cylinder. The level of the drag reduction was changed by the arrangement shape of the square grooves and Reynolds number. The drag of the cylinder was reduced about 28% with proper arrangement of square grooves. The flow field around the cylinder having grooves at the minimum drag was visualized by using post color ink in order to see the influence of the grooves. In this case, the separation points were sifted rearward and the wake region was smaller than that of the smooth cylinder.

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