• 드라이브 ㆍ 컨트롤
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• 제14권1호
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• pp.1-7
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• 2017

The power train of a concrete truck mixer reducer includes differential planetary gears to get a large reduction ratio for operating the mixer drum in a compact structure. These differential planetary gears are a very important part of the mixer reducer where strength problems are the main concern. Gear bending stress, gear compressive stress and scoring failure are the main concerns. Many failures in differential planetary gears are due to the insufficient gear strength and resonance problems caused by major excitation forces such as gear mating failure in the transmission. In the present study, where the excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate differential planetary gear critical speeds. Mode shapes and natural frequencies of the differential planetary gears are calculated by CATIA V5. These are used to predict gear resonance failures by comparing the working speed range with the critical speeds due to the gear transmission errors of the differential planetary gears.

• 한국철도학회:학술대회논문집
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• 한국철도학회 1999년도 추계학술대회 논문집
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• pp.99-106
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• 1999

Because many light rail transit systems are mainly operated in the downtown areas of a large cities and the congestion areas, there are many steep gradients and sharp radius sections in that lines. As that reasons above, light rail vehicles are equipped with differential gear units between traction motors and final reduction gear units. In this paper, the configurations and the interferences of 2K-H I type Planetary gear train, which is applicable for light rail vehicles and based on various differential gear units, are studied. The ranges of addendum modification coefficients which would not lead to interferences is analyzed, and optimal addendum modification coefficients among these ranges are presented, which generate the maximum efficiency of planetary gear drives and differential gear unit as pressure angles, speed ratios,

• Journal of Biosystems Engineering
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• 제22권4호
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• pp.497-502
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• 1997

Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

• 드라이브 ㆍ 컨트롤
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• 제12권4호
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• pp.77-81
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• 2015

In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.1107-1108
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• 2012

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.545-546
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• 2007

• International Journal of Advanced Culture Technology
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• 제6권3호
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• pp.163-172
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• 2018

The power train of hydro-mechanical continuously variable transmission(HMCVT) for the middle class forklift makes use of an hydro-static unit, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The complex helical & planetary gears are a very important part of the transmission because of strength problems. The helical & planetary gears belong to the very important part of the HMCVT's power train where strength problems are the main concerns including the gear bending stress, the gear compressive stress and scoring failures. The present study, calculates specifications of the complex helical & planetary gear train and analyzes the gear bending and compressive stresses of the gears. It is necessary to analyze gear bending and compressive stresses confidently for an optimal design of the complex helical & planetary gears in respect of cost and reliability. This paper not only analyzes actual gear bending and compressive stresses of complex helical & planetary gears using Lewes & Hertz equation, but also verifies the calculated specifications of the complex helical & planetary gears by evaluating the results with the data of allowable bending and compressive stress from the Stress - No. of cycles curves of gears. In addition, this paper explains actual gear scoring and evaluates the possibility of scoring failure of complex helical & planetary gear train of hydro-mechanical continuously variable transmission for the forklift.

• International Journal of Precision Engineering and Manufacturing
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• 제1권1호
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• pp.5-14
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• 2000

In the design of epicyclic gearing, the analysis of interference and mechanical efficiency is an important index. As an applied way, epicyclic gearing can be used for planetary gear drive and differential gear unit. In case that one of its components is fixed with intend, it is called planetary gear drive. On the contrary, in case that no component is fixed, it is called differential gear unit. In this paper, various design constraints and interferences are defined for 2K-H I type epicyclic gearing which is a basic arrangement of diverse epicyclic gearings. And various interferences are analyzed, and mechanical efficiency is calculated in case that 2K-H I epicyclic gearing is used for a differential gear unit as the change of gear ratio, cutter pressure angle, addendum modification coefficient. As that results, trend of mechanical efficiency is investigated in the ranges of addendum modification coefficients which would not lead to interferences, and the optimal range of addendum modification coefficient which can generate the maximum mechanical efficiency are presented. In order to prove results of theoretical efficiency analysis, experimental studies are performed.

• Journal of Advanced Marine Engineering and Technology
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• 제38권3호
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• pp.253-261
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• 2014

본 연구에서는 스퍼 유성기어시스템 2단, 헬리컬기어 시스템 1단으로 구성되어 있고, 메인 축과 증속기가 플랜지 결합되어 있는 동력분기식 2.5MW 풍력발전기에 대해 진동해석을 수행하였다. 유성기어시스템, 헬리컬기어시스템, 메인 축 등은 MASTA 상용프로그램으로 모델링하고, 기어박스 케이스, 토크암, 유성캐리어, 플랜지 등은 유한요소법으로 모델링하였으며, 부분구조합성법으로 조합하여 진동해석을 수행하였다. 2.5MW 동력분기식 풍력발전기 기어트레인의 고유진동 특성 해석을 수행하였고, 블레이드 풍하중에 의한 가진, 질량불평형, 축 어긋남 등에 발생하는 가진원에 대해 위험속도 분석을 하였다.

• Tribology and Lubricants
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• 제35권1호
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• pp.71-76
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• 2019

The differential planetary gear reducer as a main component of the concrete mixer driving mechanism requires a strong torque to mix concrete compounds. As this component is currently dependent on imports, it is necessary to develop it by conducting a study on vibration analysis and the resonance problem. The noise and vibration of a concrete mixer reducer increase owing to the transmission error of planetary gears, and the damage of components occurs owing to the problems in design and production. In this study, the tooth-passing frequency is calculated to evaluate the noise and vibration of a mixer reducer, and a fast Fourier transform (FFT) analysis is conducted through a vibration test using an acceleration sensor. The vibration of the reducer is measured at three points of input and output of the shaft and planetary gear housing with fixed and variable revolutions per minute. The operating conditions of gears and bearings are evaluated by performing the FFT analysis, and the resonance problem is verified. The results show that No. 1 pinion and ring gears revolve disproportionately. The amplitude values appear high, and the wear of tooth faces occur in tooth-passing frequencies and harmonic components of No. 1 and No. 2 pinion-ring gears. Therefore, we conclude that design changes in the reducer and a correction of tooth profiles are required.