• Title/Summary/Keyword: Designing and Manufacturing

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Design of a Torque Arm Pin and Elastomeric Bushings for the Three-point-Suspension Gearbox of a Wind Turbine (풍력발전기용 3점 지지 기어박스의 토크암 핀 및 탄성중합체 부싱 설계)

  • Shim, Sung Bo;Nam, Ju Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.199-204
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    • 2017
  • In this study, analytical methods for designing a torque arm pin and elastomeric bushings of a conventional-type three-point-suspension gearbox of a wind turbine are investigated. The design loads for the torque arm were derived by considering the effects of the transmitted torque and self-weight of the gearbox. Based on the design loads, design methods for the torque arm pin and elastomeric bushings were introduced in the terms of material and size selection. Finally, a small-scale conventional-type gearbox was designed by applying the derived design methods. This study is an elementary and analytical study for the design of the torque arm pin and elastomeric bushings. It is necessary to verify and supplement the results further through extensive experimentation.

Evaluation and Design of Ultrasonic Vibrator for Dental Surgery (치과용 골 수술기의 초음파 진동자 설계 및 평가)

  • Park, Ki-Moon;Kim, Jung-Hyun;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.102-108
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    • 2016
  • A dental ultrasonic surgical instrument, commercially known as a scaler, is a high-value-added advanced technology that is used for tartar removal, implant operations, and gum and jaw bone surgery. In this study, the piezoelectric phenomenon for making linear motion associated with input electrical signals was studied, and the behavior of the ultrasonic vibrator was investigated by using the commercially available finite element program ANSYS(R) for the purpose of designing dental surgery tools. Modal analysis was carried out, and the optimal frequency range was calculated from the analyzed results. The ultrasonic vibrator was then redesigned based on the calculated optimal frequency range. The performance of the system was tested, and consequently, the proposed methodology was proven useful in vibrator design.

A Stirling Engine for Agriculture Designing, Manufacturing and Performance Test (농용 스털링기관의 설계 제작 및 실험)

  • Suh, S.R.;Kim, J.Y.;Kim, B.S.
    • Journal of Biosystems Engineering
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    • v.15 no.3
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    • pp.167-176
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    • 1990
  • This study was carried out to develop a process to design a stirling engine utilizing agricultural energy resources and to understand problems confronted in manufacturing the engine in domestic environments, and to suggest methods to improve performance of the engine. A small prototype of the engine was designed, manufactured and tested for its performance. The study proved that more work would be needed to develop a method to seal the engine and to make the engine cooler. Performance of the engine was a little inferrior to that of the GPU-3 engine and was expected to be enhanced by improvement of heat transfer and power transmission mechanisms.

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Network Analysis and Neural Network Approach for the Cellular Manufacturing System Design (Network 분석과 신경망을 이용한 Cellular 생산시스템 설계)

  • Lee, Hong-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.1
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    • pp.23-35
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    • 1998
  • This article presents a network flow analysis to form flexible machine cells with minimum intercellular part moves and a neural network model to form part families. The operational sequences and production quantity of the part, and the number of cells and the cell size are taken into considerations for a 0-1 quadratic programming formulation and a network flow based solution procedure is developed. After designing the machine cells, a neural network approach for the integration of part families and the automatic assignment of new parts to the existing cells is proposed. A multi-layer backpropagation network with one hidden layer is used. Experimental results with varying number of neurons in hidden layer to evaluate the role of hidden neurons in the network learning performance are also presented. The comprehensive methodology developed in this article is appropriate for solving large-scale industrial applications without building the knowledge-based expert rule for the cellular manufacturing environment.

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The Integration of FMS Process Planning and Scheduling Using an Asymmetric Multileveled Symbiotic Evolutionary Algorithm (비대칭형 다계층 공생 진화알고리듬을 이용한 FMS 공정계획과 일정계획의 통합)

  • Kim, Yeo Keun;Kim, Jae Yun;Shin, Kyoung Seok
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.2
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    • pp.130-145
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    • 2004
  • This paper addresses the integrated problem of process planning and scheduling in FMS (Flexible Manufacturing System). The integration of process planning and scheduling is important for an efficient utilization of manufacturing resources. In this paper, a new method using an artificial intelligent search technique, called asymmetric multileveled symbiotic evolutionary algorithm, is presented to handle the two functions at the same time. Efficient genetic representations and operator schemes are considered. While designing the schemes, we take into account the features specific to each of process planning and scheduling problems. The performance of the proposed algorithm is compared with those of a traditional hierarchical approach and existing evolutionary algorithms. The experimental results show that the proposed algorithm outperforms the compared algorithms.

Design of Cellular Manufacturing Systems Integrating Automated Guided Vehicles under a Tandem Configuration (Tandem형 AGV 를 통합한 셀형 제조시스템의 설계)

  • 고창성
    • Journal of the Korean Operations Research and Management Science Society
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    • v.23 no.1
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    • pp.17-28
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    • 1998
  • This study suggests a procedure for designing cellular manufacturing systems (CMS) which are combined with automated guided vehicles (AGVs) using a tandem configuration. So far most of the previous studies have dealt with conventional design problems not considering the layout and the characteristics of transporters used in CMS. A mathematical model is developed using the service time to perform material transfers as a suitable meassure. The service capacity of AGVs and space limitations are also reflected in this model. As the model can be shown strongly NP-hard, a heuristic algorithm is presented, in which each cell is temporarily formed using both the set covering model and similarity coefficients, and then locations of the cells are determined by means of tabu search and finally machine perturbations are carried out. An example problem is solved to demonstrate the algorithm developed.

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Study of integrated control system for factory automation (공장자동화를 위한 통합제어시스템에 관한 연구)

  • 최경현;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1245-1248
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    • 1996
  • This paper describes a cell programming environment that deals with problems associated with programming Flexible Manufacturing Cells(FMCs). The environment consists of the cell programming editor and the automatic generation module. In the cell programming editor, cell programmers can develop cell programs using task level description set which supports task-oriented specifications for manipulation cell activities. This approach to cell programming reduces the amount of details that cell programmers need to consider and allows them to concentrate on the most important aspects of the task at hand. The automatic generation module is used to transform task specifications into executable programs used by cell constituents. This module is based on efficient algorithm and expert systems which can be used for optimal path planning of robot operations and optimal machining parameters of machine tool operations. The development tool in designing the environment is an object-oriented approach which provides a simple to use and intuitive user interface, and allows for an easy development of object models associated with the environment.

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An Investigation of 3 Port ER Valve for Controlling Electro-Rheological Fluids (ER유체 제어용 3포트 ER 밸브의 성능 고찰)

  • Jang, Sung-Cheol;Yum, Man-Oh
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.41-47
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    • 2007
  • The structure of ER valve is simple that its designing and manufacturing are easy. The flow rate and pressure of ER fluids flowing in the ER valve are controlled only by electric field. In this study a three port ER valve is designed and manufactured. Then, the flow rate and pressure dorp of ER fluids flowing in the ER valve are measured. The system proposed controls flow rate and pressure fast. So, this system can be easily substituted for the existing hydaulic and pneumaitc control system.

The Establishment of Bonding Conditions of Cu Using an Ultrasonic Metal Welder (초음파 금속 용착기를 이용한 Cu 박판의 용착성 실험)

  • Jang, Ho-Su;Park, Woo-Yeol;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.570-575
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    • 2011
  • Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each parts' shape, length and mass can affect driving frequency and vibration mode. This paper analyzed Cu sheet deposition characteristics using ultrasonic metal welder and tension tester. A horn suitable for 40,000Hz was attached to the ultrasonic metal welder in order to weld Cu plates. The Cu sheet welding was done with different amplitude, pressure, and welding time, and its maximum tension was measured with tension tester. Maximum tension of 153.87N was obtained when the pressure was 2.0bar, amplitude was 80%, and welding time was 0.30s. Therefore, excessive welding condition negatively influences maximum tension measurement result.

Design and Simulation of DC/DC Converter for PCS Handset (PCS 단말기용 DC/DC 컨버터의 회로설계 및 시뮬레이션)

  • 김동욱;조신희;김남영;장동석;구기덕
    • Proceedings of the IEEK Conference
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    • 1999.11a
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    • pp.739-742
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    • 1999
  • This study is to increase capability of the DC/DC converter (for PCS) in miniaturizing, stabilizing by locating an inductor with the structure of multi layer on to the glass/ceramic circuit board. When the DC/DC converter is stimulated. the characteristic operation of PWM switching circuit, losses. output power to input power, stability, efficiency and interfaces inside of control circuit and convener circuit are to be distinguished. The process would make it able to develop the techniques of designing and manufacturing of the converter of next generation.

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