• Title/Summary/Keyword: Design of Experiments, DOE

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The Optimization of Vehicle Engine Mounting System Using DFSS(design for six sigma) Technique (DFSS기법을 이용한 차량 엔진마운팅 시스템 최적화)

  • Park, Un-Hwan;Song, Yoon-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.3
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    • pp.235-241
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    • 2010
  • Engine Mount plays an important role which supports engine, isolates vibration from engine and blocks the vibration from road. Development of engine mount for NVH costs great a deal. So, the cost of development being reduced, the way developed effectively engine mount using DFSS technique is proposed in this paper. CTQ(critical to quality) is vibration and parameter is dynamic stiffness of mounts. The core parameters are selected with TPA(transfer path analysis) technique. It uses design of experiments(DOE) or Taguchi Methods to optimize parameter values and reduce variation. And then, this paper shows the result of improvement for vibration in the developing vehicle.

Design Optimization of Hydrated Liquid Crystalline Vesicles Containing a High Content of Ceramide Using DOE (실험 계획법을 적용한 세라마이드 고함량의 수화 액정형 베시클의 최적설계)

  • Shin, Juyeong;Jin, Byung-Suk
    • Journal of the Korean Applied Science and Technology
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    • v.39 no.5
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    • pp.623-631
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    • 2022
  • Using the design of experiment (DOE), factors affecting the particle size of hydrated liquid crystalline vesicles containing a high content of ceramide were analyzed and the mixture composition was optimized. Manufacturing temperature, amount of ethanol, and ultrasonic time were selected as the main variables affecting the droplet size of the vesicles, and the effect of these variables on the droplet size was examined through the signal to noise (S/N) ratios of Taguchi method and ANOVA analysis. In addition, mixture composition experiments of three lipid components constituting the vesicle membrane, hydrogenated phosphatidyl choline (HPC), cholesterol (Chol), and ceramide (Cer), were performed according to the simplex central design matrix of the mixture. Regression analysis was conducted with the experimental data to obtain a model equation, and the optimal mixing composition of the three lipid components to minimize the vesicle droplet size was determined as HPC (0.6), Chol (0.1), and Cer (0.3).

Optimization of the firing process condition for high efficiency solar cells on single-crystalline silicon (고효율 Solar Cell 제조를 위한 Firing 공정 조건의 최적화)

  • Jeong, Se-Won;Lee, Seong-Jun;Hong, Sang-Jin;Han, Seung-Su
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2006.10a
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    • pp.4-5
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    • 2006
  • This paper represents modeling and optimization techniques for solar cell process on single-crystalline float zone (FZ) wafers with high efficiency; There were the four significant processes : i)emitter formation by diffusion, anti-reflection-coating (ARC) with silicon nitride using plasma-enhanced chemical vapor deposition (PECVD); iii)screen-printing for front and back metallization; and iv)contact formation by firing. In order to increase the performance of solar cells, the contact formation process is modeled and optimized. This paper utilizes the design of experiments (DOE) in contact formation to reduce process time, fabrication costs. The experiments were designed by using central composite design which is composed of $2^4$ factorial design augmented by 8 axial points with three center points. After contact formation process, the efficiency of the solar cell is modeled using neural networks. This model is used to analyse the characteristics of the process, and to optimize the process condition using genetic algorithms (GA). Finally, find optimal recipe for solar cell efficiency.

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Improvement of the Throwing Power (TP) and Thickness Uniformity in the Electroless Copper Plating (무전해 동도금 Throwing Power (TP) 및 두께 편차 개선)

  • Seo, Jung-Wook;Lee, Jin-Uk;Won, Yong-Sun
    • Clean Technology
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    • v.17 no.2
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    • pp.103-109
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    • 2011
  • The process optimization was carried out to improve the throwing power (TP) and the thickness uniformity of the electroless copper (Cu) plating, which plays a seed layer for the subsequent electroplating. The DOE (design of experiment) was employed to screen key factors out of all available operation parameters to influence the TP and thickness uniformity the most. It turned out that higher Cu ion concentration and lower plating temperature are advantageous to accomplish uniform via filling and they are accounted for based on the surface reactivity. To visualize what occurred experimentally and evaluate the phenomena qualitatively, the kinetic Monte Carlo (MC) simulation was introduced. The combination of neatly designed experiments by DOE and supporting theoretical simulation is believed to be inspiring in solving similar kinds of problems in the relevant field.

A Study on the Improvement of Static Torque Characteristic in Permanent Magnet Stopping Motor with Claw Pole (Claw Pole Type 영구자석형 스테핑 모터의 정토크 특성 향상에 관한 연구)

  • Lim, Seung-Bin;Son, Yeoung-Gyu;Kim, Young-Tae;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.8
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    • pp.80-87
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    • 2006
  • This paper analyzed the characteristics of the claw pole PM stewing motor by using 3D FEM. As the magnetization occurs along the z-axis of the motor, it is necessary to apply 3D FEM for analysis of the claw pole PM stewing motor. Considering the computation time, reducing the number of the analysis model is effective method of the methods of the reducing analysis time. By using the "Design Of Experiments(DOE)", efficient analysis was able to be done. To see the effects of the design factors, the 3D FEM is applied only to the selected models. As the design factors, the teeth selected models, the number of turns and the permanent magnet overhang was selected.

Operating Characteristics of Internal Heat Exchanger for $CO_2$ Geothermal Heat Pump in the Heating Mode (난방모드 시 $CO_2$ 지열히트펌프의 내부열교환기에 대한 운전특성)

  • Kim, Jae-Duck;Lee, Sang-Jae;Kim, Seon-Chang;Kim, Young-Lyoul
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1226-1231
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    • 2009
  • This paper presents operating characteristics of internal heat exchanger(IHX) for $CO_2$ geothermal heat pump in the heating mode. Mass flow rate of $CO_2$, inlet temperatures of $CO_2$ at high and low pressure side were selected as main effect factors by using fractional factorial DOE(Design of Experiments). And RSM(Response Surface Method) was used in optimization phase. The results show that heat transfer rate of IHX increases when either inlet temperature of low pressure side decreases or inlet temperature of high pressure side increases. Effectiveness of IHX increases with increasing of inlet temperature of either high pressure side or low pressure side. Finally, performance contour map was provided over the operation ranges of the main design factors.

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The Design Optimization of LCD Panel Bonding Equipment by Design of Experiment (실험계획법을 이용한 LCD 압착장비의 설계최적화)

  • Hwang, Il-Kwon;Kim, Dong-Min;Chae, Soo-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.92-98
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    • 2010
  • The design of press bonding tool in LCD module equipment is a very complex and difficult task because many design able variables are involved while their effects are not known. It takes longtime experiments and much expenses to verify the effects of these design variables. However the optimization of bonding tool using OLB(outer lead bonding) and PCB Bonding is a very important problem in LCD manufacturing process, so much design efforts have been made for improving the bonding tool performance. In this paper, a reasonable and fast process which gives optimized solution under the design requirements has been presented. Both analytical and statistical methods are employed in this process. A reliable analytic model using experiment-oriented FE analysis can be obtained, in which the regression equations that predict the tool efficiency from various DOE method are found. Improvement of tool efficiency could be estimated by the regression equations using meaningful factors converged by RSM(Response Surface Method). With this process a reasonable optimized solution that meets a variety of design requirements can be easily obtained.

Development of Moving Magnet Type Optical Pickup Actuator (가동자석형 광 픽업 엑츄에이터의 개발)

  • Hur, Young-Jun;Kim, Yoon-Ki;Song, Myeong-Gyu;Kim, Sang-Ryong;Park, No-Cheol;Yoo, Jeong-Hoon;Park, Young-Pil
    • Transactions of the Society of Information Storage Systems
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    • v.4 no.1
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    • pp.23-28
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    • 2008
  • In this paper we suggested the moving magnet type actuator for optical disc drive which has high frequency of flexible mode. Generally, moving magnet type actuator has the advantage for increase the frequency of flexible mode. But it has low driving sensitivity due to the weight of its moving part. To overcome this shortcoming, we designed the model with the closed electromagnetic circuit for tracking direction. In addition, we improved the driving sensitivity and frequency of flexible mode by using of DOE (design of experiment) procedure for EM circuit. Consequently, it is verified that final designed model satisfied with the desired specifications.

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Design of Automobile Seat for Regulations using Axiomatic Design (공리적 설계에 의한 안전기준을 만족하는 자동차용 시트 설계)

  • Kang Byung-Soo;Jeong a-young;Shin Moon-Kyun;Park Gyung-jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.24-34
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    • 2005
  • The automobile seat must satisfy various safety regulations for the passenger's safety. In many design practices, each component is independently designed by concentrating on a single related regulation. However, since multiple regulations can be involved in a seat component, there may be design confliction among the various safety regulations. Therefore, a new design methodology is required to effectively design an automobile seat. The axiomatic approach is employed for considering multiple regulations. The Independence Axiom is used to define the overall flow of the seat design. Functional requirements (FRs) are defined by safety regulations and components of the seat are classified into groups which yield design Parameters (DPs). The classification is carried out to have independence in the FR-DP relationship. Components in a DP group are determined by using orthogonal away of the design of experiments (DOE). Numerical analyses are utilized to evaluate the safety levels by using a commercial software system for nonlinear transient finite element analysis.

Experimental Study of the Aspheric-plano Lens Fabrication using Compression Glass Molding

  • Ryu, Seong-Mi;Kim, Hye-Jeong
    • Transactions on Electrical and Electronic Materials
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    • v.9 no.6
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    • pp.237-242
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    • 2008
  • The effects of the process parameters in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The molding conditions were optimized with respect to the form accuracy (PV) (the response variable) of the molded lens. The experimental conditions were obtained by employing a factorial design method. From the analysis of variance (ANOVA) and P-value (significance level), the slow cooling rate was found to affect the response variable most significantly. The lens molded under the optimum molding condition showed a transcription ratio of 93.4%.