• Title/Summary/Keyword: Design Test Evaluation

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Development of high-pressure Type 3 composite cylinder for compressed hydrogen storage of fuel cell vehicle (차량용 200bar 급 Type 3 복합재 압력용기의 개발 및 설계인증시험)

  • Chung, Sang-Su;Park, Ji-Sang;Kim, Tae-Wook;Chung, Jae-Han
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.203-206
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    • 2005
  • The objective of study on composite cylinder for alternative fuel vehicle is to develop safe, efficient, and commercially viable, on-board fuel storage system for the fuel cell vehicle or natural gas vehicle that use highly compressed gaseous fuel such as hydrogen or natural gas. This study presents the whole procedure of development and certification of a type 3 composite cylinder of 207bar service pressure and 70 liter water capacity, which includes design/analysis, processing of filament winding, and validation through various testing and evaluation. Design methods of liner configuration and winding patterns are presented. Three dimensional, nonlinear finite element analysis techniques are used to predict burst pressure and failure mode. Design and analysis techniques are verified through burst and cycling tests. The full qualification test methods and results for validation and certification are presented.

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Structure Design for A high-speed and Intellectual Line Center (Second) (초고속 지능형 라인 센터용 구조물 설계에 관한 연구 (2))

  • 김현수;오민석;백영종;최대봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.100-103
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    • 2002
  • The recent machine tools are requested so high-quality processing and productivity increasing. Therefore it is so necessary to develop technology far high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design far high-speed processing and transfer. So. It is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. It is going to make mention of the process of 1st model production for the above-mentioned base on test model production and evaluation.

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A Study on the Construction of Response Surfaces for Design Optimization (최적설계를 위한 반응표면의 생성에 관한 연구)

  • Hong, Gyeong-Jin;Jeon, Gwang-Gi;Jo, Yeong-Seok;Choe, Dong-Hun;Lee, Se-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1408-1418
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    • 2000
  • Gradient-based optimization methods are inefficient in applications which require expensive function evaluations, and useless in applications where objective and/or constraint functions are 'noisy' due to modeling and cumulative numerical inaccuracy since gradient evaluation results cannot be reliable. Moreover, it is difficult to be integrated with commercial analysis software, and they cannot be employed when only experimental analysis results are available. In this research an optimization program based on a response surface method has been developed to overcome the aforementioned difficulties. Various methods for design of experiments and new proposed approximation models are implemented in the program. The effectiveness of the optimization program is tested on several test problems and results are discussed.

The Development of pallet based on the DFSS Methodology and Value Engineering for Lighter Logistics (식스 시그마 DFSS 와 VE 를 이용한 경량 파렛트 설계)

  • Yoon, Min-Su;Whang, Jeong-Feel
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1334-1337
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    • 2007
  • A steel pallet to carry lighter logistic articles is developed based on the DFSS(design for Six Sigma) methodology. Combining the conventional DFSS(Design For Six Sigma) methodology with that of VE(Value Engineering) is the novel feature of this paper to achieve maximum cost reduction. In this paper, systematical steps to achieve the required structural spec's are presented by conventional DMEDI(Define-Measure-Explore-Develop-Implement) process. To imply the target costing, evaluation of functions consisting of the pallet has been performed by value methodology. Then best design concept is selected in the Explore step, following structural optimization utilizing FEM. Finally the performance of prototype is investigated by pilot test in the Implement step. The developed steel pallet is being commercialized in the fields of automated ware house.

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Strength Evaluation of the Cylinder Cover Stud for Low-Speed Marine Diesel Engine (대형엔진 실린더 커버 스터드의 강도 평가)

  • Kim, Byung-Joo;Lee, Jae-Ock;Park, Jin-Soo;Kim, Se-Lak
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.554-559
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    • 2007
  • The cylinder cover stud for assembling the combustion chamber components of low-speed marine diesel engine is one of the main structural components in engine. To understand the structural behavior of the stud is quite important for safe and economic design of it. In this paper, the structural behavior and design adequacy of the stud have been evaluated through strain measurement and structural analysis for the world's two largest engine types. Moreover, a feasibility study for design modification was carried out based on fatigue test and calculation. The results showed that 1) the stud experiences very high stress ratio under normal operating conditions, 2) the fatigue strength of the stud is sufficient, and 3) results from strain measurement and structural analysis were quite close each other.

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Implementation and Design of HILS for Development of the ABS ECU for Commercial Vehicle (상용차용 ABS ECU 개발을 위한 HILS 시스템 설계 및 구현)

  • Hwang, D.H.;Cho, J.M.;Sim, W.J.;Park, D.Y.;Kim, Y.J.;Joh, J.S.
    • Proceedings of the KIEE Conference
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    • 2000.11d
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    • pp.609-611
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    • 2000
  • ABS(Antilock Brake System), Prevents the wheels from "locking" and improve steering during braking. Currently, safety and environmental issues are a major concern in the automotive industry. ABS has become the vital brake system HILS (Hardware In-the-Loop Simulation) is an effective tool for design. performance evaluation and test of developed vehicle subsystems such as ABS. suspension. and steering systems. This paper describes a HILS model for an ABS/ASR application Also the design and implementation of HILS system for development of the ABS ECU(Electronic Centre) Unit) for commercial vehicle are presented.

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Efficient generation of reflection lines to evaluate car body surfaces (자동차 외형설계곡면의 검사를 위한 효율적인 반사선의 생성)

  • 최인진;이건우
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.133-141
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    • 1997
  • In the process of car body design, various surfaces are generated from the given boundary curves. Depending upon the method of the surface generation and the quality of the boundary curves provided, the resulting surfaces may have global or local irregularities in many cases. Thus it would be necessary for the designer to evaluate the surface quality and to modify the surface or to use the different generation method based on the evaluation results. This capability is very important because the defect of the surface quality detected in the production stage will require the rework of the dies and will cause a big loss in cost and time. A method of surface interrogation using reflection line is introduced. In this paper, We applied reflection mapping to generate reflection lines on the trimmed NURBS surface. Since reflection lines are obtained from reflection mapping that uses simple and physically acceptable mapping algorithm, they can be efficiently used to simulate the reflection test on the real part in the production line.

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Image Perception of Nurses' Uniforms according to Colors and Motifs (색과 문양의 감성 이미지 효과 - 간호사 복을 대상으로-)

  • 김재숙;이희승
    • The Research Journal of the Costume Culture
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    • v.12 no.3
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    • pp.379-391
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    • 2004
  • The purpose of this study was to examine the effects of uniform's color and motif on nurse's impression formation. The experimental design was 5×3×2(uniform color×motif ×perceiver's gender) factorial design with a between-subjects design. The experimental materials developed for the study were a set of stimuli and a response scale. The subjects were 738 undergraduate students of Daejon and Chungnam province. The SPSS package was used for data analysis which includes factor analysis, two-way ANOVA, Duncan's multiple range test, and Cronbach's α to measure the reliability. Results were as follows; The image or the stimulus was consisted of the 4 different dimensions(evaluation, sociability, ability, potency). All the independent variables showed some significant impression effects on selected dimensions. The motif and perceiver's gender also showed significant main effects as well as some interaction effects with the color variable on some selected impression dimension and the impression effects of the three variables in relationship to perceiving nurses' images. On a conclusion, these results supported the Gestalt theory.

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Structure Design for A high-speed and Intellectual Line Center (초고속 지능형 라인 센터용 구조물 설계에 관한 연구)

  • 백영종;오민석;최대봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.56-59
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    • 1997
  • The recent machine tools are requested so high-quality processing and productivity increasing. Therefore it is so necessary to develop technology for high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure an light weight design for high-speed processing and transfer. So. It is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. it si going to make mention of the process of 1st model production for the above-mentioned base on test model production and evaluation.

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Design, Fabrication, and Performance Evaluation of a Sensorized Superelastic Alloy Microrobot Gripper (센서화된 초탄성 마이크로그리퍼의 설계, 제작 및 성능평가)

  • Kim, Deok-Ho;Kim, Byung-Kyu;Kang, Hyun-Jae;Kim, Sang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1772-1777
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    • 2003
  • This paper presents the design, fabrication, and calibration of a piezoelectric polymer-based sensorized microgripper. Electro discharge machining technology is employed to fabricate super-elastic alloy based micro gripper. It is tested to present improvement of mechanical performance. For integration of force sensor on the micro gripper, the sensor design based on the piezoelectric polymer PVDF film and fabrication process are presented. The calibration and performance test of force sensor integrated micro gripper are experimentally carried out. The force sensor integrated micro gripper is applied to perform fme alignment tasks of micro opto-electrical components. It successfully supplies force feedback to the operator through the haptic device and plays a main role in preventing damage of assembly parts by adjusting the teaching command.