• Title/Summary/Keyword: Deformation model

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Development of Simple Prediction Model for Fillet Welding Deformation (필릿 용접변형에 대한 간이 예측 모델 개발)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.49-56
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    • 2003
  • The welding deformation of a hull structure in the shipbuilding industry is Inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurateprediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper is aimed at deriving the simple prediction model for fillet welding deformations. For this purpose, the thermal elasto-plastic analysis varying the welding conditions and plate thickness has been performed. On the basis of numerical results, the formulae for angular distortion and transverse shrinkage have been derived through the regression analysis. Experimental work has been also carried out to clarify the validity of numerical results. It has been found that the numerical results show a good agreement with those of experiments

Hot Deformation Behavior of AISI 4340 using Constitutive Model and Processing Map (구성 모델과 공정 지도를 이용한 AISI 4340강의 고온 변형 거동)

  • Kim, Keunhak;Jung, Minsu;Lee, Seok-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.5
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    • pp.187-196
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    • 2017
  • High temperature flow behaviors of AISI 4340 steel were investigated using isothermal compression tests under the temperature range from 850 to $1100^{\circ}C$ and a strain rate from 0.01 to $10s^{-1}$. The flow stress decreased with increasing compression temperature and decreasing strain rate. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrheniustyped equation with the Zener-Hollomon parameter was used to simulate the hot deformation behavior of AISI 4340 steel. The modification of the Zener-Hollomon parameter and lnA parameter resulted in the improvement of the calculation accuracy of the proposed constitutive model compared with the experimental flow curves. In addition, the process map of AISI 4340 steel was proposed. The instable process condition for hot deformation was predicted and its reliability was verified with the experimental observation.

Ground support performance in deep underground mine with large anisotropic deformation using calibrated numerical simulation (case of mine-H)

  • Hu, Bo;Sharifzadeh, Mostafa;Feng, Xia-Ting;Talebi, Roo;Lou, Jin-Fu
    • Geomechanics and Engineering
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    • v.21 no.6
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    • pp.551-564
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    • 2020
  • High-stress and complex geological conditions impose great challenges to maintain excavation stability during deep underground mining. In this research, large anisotropic deformation and its management by support system at a deep underground mine in Western Australia were simulated through three-dimensional finite-difference model. The ubiquitous-joint model was used and calibrated in FLAC3D to reproduce the deformation and failure characteristics of the excavation based on the field monitoring results. After modeling verification, the roles of mining depth also the intercept angle between excavation axis and foliation orientation on the deformation and damage were studied. Based on the results, quantitative relationships between key factors and damage classifications were presented, which can be used as an engineering tool. Subsequently, the performance of support system installation sequences was simulated and compared at four different scenarios. The results show that, first surface support and then reinforcement installation can obtain a better controlling effect. Finally, the influence of bolt spacing and ring spacing were also discussed. The outcomes obtained in this research may play a meaningful reference for facing the challenges in thin-bedded or foliated ground conditions.

Realistic Cloth Simulation using Plastic Deformation (소성변형특성을 이용한 사실적인 직물 시뮬레이션)

  • Oh Dong-Hoon;Jung Moon-Ryul;Song Chang-Geun;Lee Jong-Wan
    • Journal of KIISE:Computing Practices and Letters
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    • v.12 no.3
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    • pp.208-217
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    • 2006
  • This paper presents a cloth simulation technique that implements plastic deformation. Plasticity is the property that material does not restore completely to the original state once deformed, in contrast to elasticity. We model cloth using a particle model, and posit two kinds of connections between particles, i.e. the sequential connections between immediate neighbors, and the interlaced connections between every other neighbors. The sequential connections represent the compression and tension of cloth, and the interlaced connections the bending in cloth. The sequential connections are modeled by elastic springs, and the interlaced connections by elastic or plastic spring depending on the amount of the current deformation of the connections. Our model is obtained by adding plastic springs to the existing elastic particle model of cloth. Using the new model, we have been able to simulate bending wrinkles, permanently deformed wrinkles, and small wrinkles widely distributed over cloth. When constructing elastic and plastic spring models for sequential and interlaced connections, we took pain to prevent the stiffness matrix of the whole cloth system from being indefinite, in order to help achieve physical stability of the cloth motion equation and to improve the effectiveness of the numerical method.

Durability Evaluation by Strength due to Load Direction of Press in Common Use (상용 프레스의 하중 방향에 따른 강도에 의한 내구성 평가)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.52-59
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    • 2013
  • In this study, strength and durability are investigated using structural and vibration analyses on models 1 and 2 of a press in common use. Model 1 has a structure in which a punch is applied from the upper part to the lower part; however, model 2 a structure in which a punch is applied from the lower part to the upper part. Maximum displacements of models 1 and 2 are 0.018184 mm and 0.025498 mm, respectively. Maximum equivalent stresses of models 1 and 2 are 14.144 MPa and 18.58 MPa respectively. Maximum displacements are shown for the punches of both models; model 1 has less deformation than model 2. Model 1 has more durability than model 2, as determined by an investigation of the structural strength. Using natural frequency analysis, model 1 was found to have maximum deformation in the upper part of punch. Mode1 2 has its maximum deformation in the column part of the body and the upper part of the fixed pin. Using harmonic stress analysis, the maximum deformations were found on the punch part and column part of the body in the cases of models 1 and 2, respectively. As the maximum total deformation and equivalent stress in the case of model 2 are shown to become 40 times those values of model 1, the vibration durability of model 2 can be seen to be weaker than that of model 1.

A Convergence Study by Structural Analysis on Torsion Beam Suspension of Rear Wheel (후륜 토션빔 서스펜션에 대한 구조해석에 의한 융합연구)

  • Choi, Gye-Gwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.10 no.9
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    • pp.187-192
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    • 2019
  • In this study, the structural and fatigue analyses were carried out according to the configuration of rear wheel suspension of torsion beam. Three types of models similar to the actual torsional beam suspension are analyzed and we will find out which one is best on strength. The models of torsion beam suspension were designed in three types of models A, B and C through CATIA program and the results of structural and fatigue analyses were obtained by using the ANSYS program. We will confirm which model is better structurally than other models. According to the analysis results, the deformation happens to be the largest in the middle, and model B has the least deformation compared to model A and C. Similarly, model B is shown to have the smallest result at equivalent stress. So, model B is judged to be the best in terms of its strength, and it is thought to be the most efficient to converge into art design at the suspension design with a torsion beam of rear wheel.

A Study on Structural Safety and Fatigue Failure of End Mill (엔드밀의 구조적 안전과 피로 파단에 대한 연구)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.5 no.3
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    • pp.17-22
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    • 2014
  • The stress between work piece and end mill at the use of end mill at machining and the structural deformation due to the and the pressure are investigated by simulation analysis of three end mill models in this study. These results are achieved with structural and fatigue analyses. Model 1 has the deformation less than model 2 or model 3. As the maximum equivalent stress of model 1 is shown to become the least among all models, model 1 can endure the highest load by comparing with other models. It is useful to estimate the damage prevention and the durability by applying this study result into the design of end mill.

Light-weight Design with a Simplified Center-pillar Model for Improved Crashworthiness (측면충돌 성능 향상을 위한 고강도 강판의 적용 및 단순 센터필러 모델의 최적경량설계)

  • Bae, Gi-Hyun;Huh, Hoon;Song, Jung-Han;Kim, Se-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.112-119
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    • 2006
  • This paper is concerned with the light-weight design of a center-pillar assembly for the high-speed side impact of vehicle using advanced high strength steels(AHSS). Steel industries continuously promote the ULSAB-AVC project for applying AHSS to structural parts as an alternative way to improve the crashworthiness and the fuel efficiency because it has the superior strength compared to the conventional steel. In order to simulate deformation behavior of the center-pillar assembly, a simplified center-pillar model is developed and parts of that are subdivided employing tailor-welded blanks(TWB) in order to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. Factorial design is carried out aiming at the application and configuration of AHSS to simplified side-impact analysis because it needs tremendous computing time to consider all combinations of parts. In optimization of the center-pillar, S-shaped deformation is targeted to guarantee the reduction of the injury level of a driver dummy in the crash test. The objective function is constructed so as to minimize the weight and lead to S-shape deformation mode. Optimization also includes the weight reduction comparing with the case using conventional steels. The result shows that the AHSS can be utilized effectively for minimization of the vehicle weight and induction of S-shaped deformation.

Analysis of Time-Dependent Deformation of Expanded Polystyrene (EPS) Geofoam as a Flexible Pavement Subgrade Material (연성포장의 노반재료로써의 EPS 지오폼의 시간의존적 변형 분석)

  • Park, Ki-Chul;Ramaraj, Babu;Chang, Yong-Chai
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.3
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    • pp.57-65
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    • 2010
  • The main objective of this study is to investigate the time-dependent deformation of EPS blocks under repeated loading conditions which is the one of the flexible pavement structure. The study comprised of both the experimental work and analytical modeling in order to understand the behavior of EPS blocks under repeated loading. The analytical modeling included the selection of a suitable model for describing the deformation behavior observed under repeated loading conditions, investigating the relationship among the unit weight, deformation and applied stress, analyzing the effect of repeated load on deformation. The test results were compared with the Findley's theory and model analysis with the results of this research under repeated loading conditions. Both Modified Findley's model and the proposed model can be adopted to illustrate the deformation behavior of EPS blocks under repeated loads.

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Deformation Analysis of Shallow Tunnel Using Tunnel Model Test and Computational Analysis (모형시험과 수치해석을 이용한 저토피 터널의 변형거동에 관한 연구)

  • Lee, Jae-Ho;Kim, Young-Su;Moon, Hong-Duk
    • Journal of the Korean Geotechnical Society
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    • v.24 no.1
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    • pp.61-70
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    • 2008
  • The control and prediction of surface settlement, gradient and ground displacement are the main factors in shallow tunnel design and construction in urban area. For deformation analysis of shallow tunnel due to excavation it is important to identify possible deformation mechanism of shear bands developing from tunnel shoulder to the ground surface. This paper investigaties quantitatively the deformation behavior of shallow tunneling by model tunnel test and strain softening analysis Incorporating the reduction of shear stiffness and strength parameters. The comparison of model tunnel test result and numerical simulation using strain softening analysis showed good agreement in crown settlement, normalized subsidence settlement and developing shear bands above tunnel shoulder. In this study, it is blown that the strain softening modeling is applicable to the nonlinear deformation analysis of shallow tunnel.