• 제목/요약/키워드: Curved part

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Optimum Parameter Values for A Metal Plating Process (금속도금공정에서의 최적 모수 값 결정)

  • Kim, Young-Jin;Hong, Sung-Hoon;Lee, Min-Koo;Kwon, Hyuck-Moo
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.3
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    • pp.337-343
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    • 2008
  • The problem of determining the optimum metal plating thicknesses on the plane and curved surfaces of an electronic part is considered. A lower specification limit for the plating thickness is usually pre-specified. In most applications, the plating thickness on the curved surface is proportional to that on the plane surface. The proportion can be adjusted by adding chemical catalysts to the plating fluid. From the economic point of view, nonconforming items with a thickness smaller than the lower specification limit incur rejection costs, such as rework and scrap costs, while a thicker plating may incur an excessive material costs. In this article, an economic model is proposed for simultaneously determining the target plating thickness and the ratio of the plating thickness on the plane surface to that on the curved surface. An illustrative example demonstrates the applicability of the proposed model.

Development of Al Bumper Back Beam by Using Curvature Extrusion Process (곡률압출공정을 이용한 알루미늄 Bumper Back Beam 개발)

  • Lee, Sang-Kon;Jo, Young-June;Kim, Byung-Min;Park, Sang-Woo;Oh, Kae-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.502-507
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    • 2009
  • Curvature extrusion process has several advantages in comparison to the conventional extrusion and bending process. In the curvature extrusion, the extruded part is directly bent during extrusion. Therefore, it does not need additional bending process after extrusion. In the curvature extrusion process, it is possible to produce curved extruded products that have a constant or various curvatures. It is essential that we predict the curvatures of the extruded product to meet the required curvatures. This paper proposed a theoretical model that can predict the curvature of extruded product produced by the curvature extrusion process. Using the proposed model the movement of guide tool that causes the bending of extruded product was controlled to produce the required curved automotive Al bumper back beam. The effectiveness of the proposed prediction model and the movement of guide tool were verified by the FE analysis and curved extrusion experiment.

Development of a Flexibly-reconfigurable Roll Forming Apparatus for Curved Surface Forming (곡면성형을 위한 비정형롤판재성형 장비 개발)

  • Yoon, J.S.;Park, J.W.;Son, S.E.;Kim, H.H.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.25 no.3
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    • pp.161-168
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    • 2016
  • Sheet metals are often required to be formed into three dimensional curved shapes for use as skin structures. As a result various sheet metal forming methods, such as press die forming, stretch forming, and line heating have been used over the years in industrial production lines. Although they are extensively used in industry, these methods are not suitable for small quantity batch productions. Studies have been conducted to improve or replace these methods with plausible flexible forming technologies. As a part of these studies, we developed a new and more efficient forming device named flexibly-reconfigurable roll forming (FRRF). The current study presents the process development and experimental verification for the applicability of this device. To improve the efficiency of the FRRF apparatus, several hardware components were invented and a suitable operating program was developed using MFC of visual C++. The ways to make the FRRF apparatus fully functional are also described. Sheet metal was formed into three dimensional shapes using the FRRF apparatus and the final products are presented as evidence for the applicability of the developed device.

2D Flat Pattern Development Using Simplified 3D Torso Model (3D 동체 모형을 이용한 2D 전개 패턴 연구)

  • Kim, Myoung-Su;Hong, Kyung-Hi
    • Journal of the Ergonomics Society of Korea
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    • v.24 no.2
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    • pp.85-91
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    • 2005
  • To understand the basic relationship between 3D curved surface model and 2D pattern, simplified torso model was generated by commercial CAD program (IDEAS). 3D torso model was then divided into different blocks and unfolded into a flat pattern as in ordinary works of clothing item design. As results, 2D pattern development of different part of 3D torso model was attempted and analyzed mathematically. It was found that different height, radius and tangent slope of 3D blocks resulted in different 2D pattern. The relationships between the shape parameters of 3D torso blocks and those of 2D patterns were analyzed using regression equations. Direct way of drawing a 2D pattern of corresponding 3D torso block was also illustrated for the convenience of pattern making using conventional measurements of upper/ lower radii and height of 3D torso block.

Measurement of Turbulent Flows in a Square Sectioned $270^{\circ}$ Bend (열선 유속계에 의한 정사각형 단면의 270도 곡관에서의 난류유동 특성에 관한 연구)

  • Cho, Sok-Hyu;Chun, Kun-Ho;Lee, Gun-Hyee
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.467-472
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    • 2000
  • Most of the past experimental or analytical studies were performed for the curved bend with a square cross-section. Velocity profiles and Reynolds stresses of the turbulence flow in the 270 degree bend with circular cross-section were measured by a hot-wire anemometer. The mean velocity of primary flowing direction effected by the downstream of bend in the entry region of the bend. The flow in the inner part of the bend slowed the distribution velocity relatively large and unsymmetric phenomenon. In the strong secondary flow occurred when the flow passed in the region of 45 degree to 90 degree. The secondary flow appeared very large value in the neighbor region of inner wall.

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Developing Expert System for Restoration to the Original Character Form of Ancient Relics Based on Image Processing and Computer Graphics (문화재의 문자 복원을 위한 전문가 시스템 개발: 영상처리 및 컴퓨터 그래픽스 활용을 중심으로)

  • Moon, Ho-Seok;Sohn, Myung-Ho
    • Journal of Information Technology Services
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    • v.7 no.4
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    • pp.139-149
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    • 2008
  • We propose expert system for restoration the original character form of ancient relics based on image processing and computer graphics. Letters engraved in relief like relics and intaglio like curved tombstones and letters engraved in plane or curved part of cultural asset may have been broken by a lot of rubbed copy, a long time and tide. In this paper, we suggest a new method for extracting and recovering the broken letters of cultural asset into an original form by using Z-map, morphological filter, and high frequency filter. Based on the suggested method. we develop the character recovering system.

A study on the springback analysis of a curve monitor using a 3D scanner (3D 스캐너를 이용한 커브드 모니터의 스프링백 분석 연구)

  • Yoon, Hyoung-Woo;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.12 no.3
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    • pp.13-18
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    • 2018
  • Flexible display tends to grow every year, It tends to be larger, slimmer, and higher in image quality. Therefore, accuracy is required in the manufacturing process of each part. In the curved monitor, the bottom chassis has a structure to which other parts can be attached. The accuracy of the curvature which the bottom chassis of the curve monitor monitors has is important. If the curvature error is large, serious defects such as cracks, warpage, twisting and the like occur. Curvature was analyzed using 3D scanner. In the Forming process and Restriking process steps, spring go occurred, and spring back occurred in the Notching process and Bending process steps. Even in the same process, it was confirmed that the curvature value varied depending on the formed shape.

A Study on Torsional Stress ratio and Torsional ratio of Curved Girder Bridge by Transfer Matrix Method (전달행렬법에 의한 곡선거더교의 비틀림 응력비와 비틀림 정수비에 관한 연구)

  • Lee, Wong-Hong;Lee, Yoon-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.1
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    • pp.173-182
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    • 2006
  • In the design of curved girder bridges, the engineer is faced with a complex stress situatiorl. since these types of mutiple-I girder. mono-box girder and twin-box girder are subjected to both bending and torsional force. In general, the torsional forces consist of two part, St. venant's and warping. Thus the procedure for determining the induced stresses in a curved girder is difficult. The transfer matrix method is extensively used for the structural analysis because its merit in the theoretical background and applicability. The technique is attractive for implementation on a numerical solution by means of a computer program coded in Fortran language with a few elements. To demonstrate this fact. it gives good results which compare well with finite difference method. Therefore, in this paper, to clarify the range where the torsional warping stress can be approximated by pure torsional analyzed a critical value of relationships between the torsional stress ratio and torsional ratio.

A study on the Frequency Analysis Function of the Auricle Using A Notch Filter

  • Park, Dong-Cheol
    • International journal of advanced smart convergence
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    • v.10 no.4
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    • pp.241-255
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    • 2021
  • The human auricle is the first part to receive sound from the outside. In this part, the frequency range of human recognizable form is divided and organized. In this study, we propose modeling by applying a single sound source to the surface of the human auricle. This means that when the sound pressure of a low frequency (low frequency) sound enters the pinna, the impedance felt at the tip of a part of the non-linear surface of the pinna is mainly due to the tensile force at the end of the part of the non-linear surface of the pinna. By expressing the situation of moving at a very small speed, the characteristic impedance of the pinna was confirmed to be negative infinity, and it was also confirmed that the speed at the tip of a part of the non-linear surface of the pinna was 0 in the anti-resonance state. It was found that the wave propagation phenomenon that determines the characteristics of the filter is determined by how large the wavelength, kL, is compared to the length of the tip of a part of the non-straight surface of the pinna. Humans first receive sounds from outside through their ears. The auricle is non-linear and has a curved shape, and it is known that it analyzes frequencies while receiving external sounds. The human ear has an audible frequency range of 20Hz - 20,000Hz. Through the study, we applied the characteristics of the notch filter to hypothesize that the human audible frequency range is separated from the auricle, and applied filter theory to analyze it, and as a result, meaningful results were obtained. The curved part and the inner part of the auricle function as a trumpet, collecting sounds, and at the same time amplifying the weak sound of a specific band. The point was found and the shape of the envelope detected in the auricle was found. Selectivity for selecting sounds coming from the outside is the formula of the pinna that implements the function of Q. The function of distinguishing human-recognizable sound from the pinna from low to high through frequency analysis is performed in the pinna, and the 2-3kHz area, where human hearing threshold is the most sensitive, is also the acoustic impedance of the most recessed area of the pinna. It can be seen that starting from.

Position of the Fist Cervical Vertebra in Relation to Cervical Curvature (제 1경추골의 위치와 경추만곡도 간의 관계)

  • Moon-Il Her;Kyung-soo Han
    • Journal of Oral Medicine and Pain
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    • v.21 no.1
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    • pp.197-206
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    • 1996
  • This study ws performed to investigate the relationship between cervical curvature and the spatial position of the posterior part of the atlas imaged in the lateral cephalograph. Sixty six patients with temporomandibular disorders(TMD) and twenty dental students were selected for patients group and control group, respectively. The average age of patients group was 26.3 years, and 24.9 years in control group. Measured variables were cervical depth, upper space between the atlas and the base of the occiput, lower space between the atlas and the spinous process of the axis, rea of the posterior part of the atlas imaged in the lateral cephalograph, and the cervical curvature passing through the uppermost point in dorsal side of Dens of the Axis to the lowermost and rearmost point of the 5th cervical vertebra. The reliability of the method used for measuring cervical curvature with curved ruler was also tested. The results obtained were as follows : 1. Cervical depth of patients group was 122.9mm and significantly shorter than that of control group, in which cervical depth was 131.9mm, and cervical depth was significantly correlated with other variables in all subjects. 2. Upper space was greater in patients group, but total space including upper and lower space showed no difference between the two groups. The average value of total space was 26.5mm. 3. Area of the posterior part of the atlas was 168.2$\textrm{mm}^2$ in patients group, and 186.5$\textrm{mm}^2$ in control group with significant difference between the two groups. 4. Average range of radius of cervical curvature were 33-40cm and there was no difference between the two groups. 5. There was no significant correlation between the cervical curvature and the area of the posterior arch of the atlas. 6. The method using curved ruler for measuring cervical curvature could be accepted as a reliable method.

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