• Title/Summary/Keyword: Cu alloy

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Tensile Deformation Behavior of Zr-based Bulk Metallic Glass Composite with Different Strain Rate (Zr 계 벌크 비정질 복합재의 변형률 속도에 따른 인장 변형 거동)

  • Kim, Kyu-Sik;Kim, Ji-Sik;Huh, Hoon;Lee, Kee-Ahn
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.353-354
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    • 2009
  • Tensile deformation behavior with different strain rate was investigated. $Zr_{56.2}Ti_{13.8}Nb_{5.0}Cu_{6.9}Ni_{5.6}Be_{12.5}$ (bulk metallic glass alloy possessed crystal phase which was called $\beta$-phase of dendrite shape, mean size of $20{\sim}30{\mu}m$ and occupied 25% of the total volume) was used in this study. Maximum tensile strength was obtained as 1.74Gpa at strain rate of $10^2/s$ and minimum strength was found to be 1.6GPa at $10^{-1}/s$. And then, maximum plastic deformation occurred at the strain rate of $5{\times}10^{-2}/s$ and represented 1.75%, though minimum plastic deformation showed 0%. In the specific range of strain rate, relatively higher plastic deformation and lower ultimate tensile strength were found with lots of shear bands. The fractographical observation after tensile test indicated that vein like pattern on the fracture surface was well developed especially in the above range of strain rate.

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A Study on the Gold Film Coated on the Ancient Gilt Bronze (고대 금동유물의 금도금(金鍍金) 피막(被膜)에 관한 연구)

  • Lim, S.K.;Kang, S.G.
    • Journal of Conservation Science
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    • v.1 no.1 s.1
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    • pp.60-79
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    • 1992
  • In relation to the scientific conservation treatment of ancient gilt bronze, the gold film coated on the bronze excavated from Hwangnam Great Tomb of Old Silla Kingdom(A. D. 5C) was studied in the view of coating technology and metallurgy of bronze. The uniform and dense gold film containing $2.44\sim12.40%$ of Hg with the thickness of $5.99\sim12.97{\mu}m$ was found to be coated on the bronze objects by amalgam coating method. On silver objects, the film with the thickness of $19.96{\mu}m$ was coated also continously and uniformly with gold by the same method. The bronze objects was fabricated by forging technique and contained almost $4.7\sim11.5%$ of Pb. Its microstructure was $\alpha-phase$ solid solution including Pb segregation in the matrix. The amount of $0.4\sim2.0%$ Zn was added in the bronze for the purpose of easy fabricating of Cu alloy. Based on the data studied, the gold film on bronze sample was reproduced by amalgam coating method and compared with the ancient gold film.

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Performance evaluation for lithium-ion battery of the Cu-Sn alloy deposition (구리-주석 합금 도금층의 리튬이온 배터리 성능 평가)

  • Jeong, Min-Gyeong;Jang, Si-Seong;Kim, Dong-Hyeon;Bok, Gyeong-Sun;Lee, Seong-Jun;Lee, Gi-Baek;Choe, Jin-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.192.2-192.2
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    • 2016
  • 최근 차세대 휴대용 전자기기나 전기자동차의 상용화 연구가 활발히 이루어짐에 따라 리튬이온 배터리가 주력 에너지 저장장치로써 활발히 개발되고 있다. 이러한 리튬이온 배터리의 음극 물질로써 주로 탄소재료가 많이 사용되어 왔지만 낮은 이론용량 (372 mAh/g)으로 인하여 좀더 높은 용량을 가지는 금속이나 합금 등이 주목을 받게 되었다. 그 중에서도 주석이 탄소재료에 비해 3배 정도 높은 이론 용량 (993 mAh/g)을 가지고 있어 많은 연구가 진행되고 있다. 하지만 주석의 경우 리튬이온 배터리의 충방전 과정 중에 급격한 부피 변화가 발생하여 음극이 손상되고 이에 따라 용량이 급격하게 감소하는 한계점이 있다. 이 한계를 극복하기 위한 많은 방법들 중 하나가 구리-주석 합금을 음극으로 사용하는 것이다. 구리는 비활성 금속으로 충방전 중의 부피 변화에 완충제 역할을 하고, 연성과 전기전도성이 있어서 배터리의 전기화학적 성능 또한 향상시켜 준다. 이에 따라, 본 연구에서는 주석이 풍부한 구리-주석 합금 도금을 통하여 구조적으로 튼튼한 리튬이온 배터리의 음극을 만들었고 그 성능을 확인하기 위하여 반쪽전지 실험을 통하여 500회 충방전 동안의 싸이클 특성 및 효율을 확인하였고 순환전압전류 실험 또한 진행하였다.

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Pressure Contact Interconnection for High Reliability Medium Power Integrated Power Electronic Modules

  • Yang, Xu;Chen, Wenjie;He, Xiaoyu;Zeng, Xiangjun;Wang, Zhaoan
    • Journal of Power Electronics
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    • v.9 no.4
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    • pp.544-552
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    • 2009
  • This paper presents a novel spring pressure contact interconnect technique for medium power integrated power electronics modules (IPEMs). The key technology of this interconnection is a spring which is made from Be-Cu alloy. By means of the string pressure contact, sufficient press-contact force and good electrical interconnection can be achieved. Another important advantage is that the spring exhibits excellent performance in enduring thermo-mechanical stress. In terms of manufacture procedure, it is also comparatively simple. A 4 kW half-bridge power inverter module is fabricated to demonstrate the performance of the proposed pressure contact technique. Electrical, thermal and mechanical test results of the packaged device are reported. The results of both the simulation and experiment have proven that a good performance can be achieved by the proposed pressure contact technique for the medium power IPEMs.

The Effect of Velocity Control Method on the Part Characteristic in Semi-Solid Die Casting (반용융 다이캐스팅 공정에 있어서 속도제어방법이 제품의 특성에 미치는 영향)

  • Seo, Pan-Ki;Kang, Chung-Gil;Son, Young-Ik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2034-2043
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    • 2002
  • The process design to produce a near net shape home-appliance compressor component using semi-solid die casting process is performed. In order to obtain a good component without defects such as liquid segregation and porosity, the relationship between pressure and time, and plunger tip displacement and injection velocity are proposed with repeated trial and error. The effect of the velocity variation in the process parameters on liquid segregation and extraction is investigated to produce the aluminum frame part(a kind of compressor part) with good mechanical properties. The mechanical characteristic of semi-solid die casting formed parts for AlSi7Mg0.65r(A357) and AlSi17Cu4Mg(A390) are investigated with a view to minimizing the occurrence of defects. To investigate of application possibility at industry field, A380 aluminum alloy with 8∼9% silicon contents used for the squeeze casting process. The obtained mechanical properties is compared with semi-solid die casting.

Effect of Final Annealing and Stress on Creep Behavior of HANA Zirconium Fuel Claddings (HANA 지르코늄 핵연료피복관의 크립거동에 미치는 최종 열처리 및 응력의 영향)

  • Kim, H.G.;Kim, J.H.;Jeong, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.4
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    • pp.235-241
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    • 2005
  • Thermal creep properties of the advanced zirconium fuel claddings named by HANA alloys which were developed for high burn-up application were evaluated. The creep test of HANA cladding tubes was carried out by the internal pressurization method in temperature range from 350 to $400^{\circ}C$ and in the hoop stress range from 100 to 150 MPa. Creep tests were lasted up to 800 days, which showed the steady-state secondary creep rate. The creep resistance of HANA fuel claddings was affected by final annealing temperature and various factors, such as alloying element, applied stress and testing temperature. From the results the microstructure observation of the samples before and after creep test by using TEM, the dislocation density was increased in the sample of after creep test. The Sn as an alloying element was more effective in the creep resistance than other elements such as Nb, Fe, Cr and Cu due to solute hardening effect of Sn. In case of HANA fuel claddings, the improved creep resistance was obtained by the control of final heat treatment temperature as well as alloying element.

High-Temperature Oxidation Kinetics and Scales Formed on P122 Steel Welds in Air (P122강 용접부의 대기중 고온산화 부식속도와 스케일 분석)

  • Bak, Sang-Hwan;Lee, Dong-Bok
    • Korean Journal of Metals and Materials
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    • v.49 no.9
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    • pp.699-707
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    • 2011
  • P122 steel, with a composition of Fe-10.57%Cr-1.79%W-0.96Cu-0.59Mn was arc-welded and oxidized between $600^{\circ}C$ and $800^{\circ}C$ in air for up to 6 months. The oxidation rates increased in the order of the base metal, weld metal, and heat-affected zone (HAZ), depending on the microstructure. The scale morphologies of the base metal, weld metal, and HAZ were similar because it was determined mainly by the alloy chemistry. The scale consisted primarily of a thin $Fe_2O_3$ layer at $600^{\circ}C$ and $700^{\circ}C$ and an outer $Fe_2O_3$ layer and an inner ($Fe_2O_3$, $FeCr_2O_4$)-mixed layer at $800^{\circ}C$. The microstructural changes resulting from heating between $600^{\circ}C$ and $800^{\circ}C$ coarsened the carbide precipitates, secondary Laves phases, and subgrain boundaries in the matrix, resulting in softening of the base metal, weld metal, and HAZ.

Evaluation on Mechanical Properties of Sintered Tungsten Materials by Solvents (소결된 텅스텐 재료의 용매에 의한 특성 평가)

  • Park, Kwang-Mo;Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.289-294
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    • 2021
  • Tungsten (W) is used as a facing material for nuclear fusion reactors, and it is used in conjunction with structural materials such as copper alloy (CuCrZr), graphite, or stainless steel. On the other hand, since tungsten is a material with a high melting point, a method that can be manufactured at a lower temperature is important. Therefore, in this study, tungsten, which is a facing material, was attempted to be manufactured using a pressure sintering method. Material properties of sintered tungsten materials were analyzed for each solvent using two types of solvents, acetone and polyethylene glycol. The sintered tungsten material using acetone as a solvent exhibited a hardness value of about 255 Hv, and when polyethylene glycol was used, a hardness value of about 200 Hv was shown. The flexural strength of the sintered tungsten material was 870 MPa and 307 MPa, respectively, when acetone and polyethylene glycol were used as solvents. The sintered tungsten material using acetone as a solvent caused densification between particles, which served as a factor of increasing the strength.

Experimental Research of Piece-Mold Casting: Gilt-Bronze Pensive Bodhisattva

  • Yun, Yong-Hyun;Cho, Nam-Chul;Doh, Jung-Mann
    • Journal of Conservation Science
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    • v.37 no.4
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    • pp.340-356
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    • 2021
  • We have tried the experimental research of lost-wax casting to reconstruct Gilt-Bronze Pensive Bodhisattva; preliminary and reconstruction experiment based on ancient texts. Main object to reconstruct is Korean National Treasure No.83, Gilt-Bronze Pensive Bodhisattva (Maitreya), then we measure alloy ratio and casting method based on the scientific analysis. Other impurities were removed from the base metal components(copper : tin : lead) and their ratio was set to 95.5 : 6.5 : 3 where the ratios for tin and lead were increased by 2.5% each. The piece-mold casting method was used, and piece-mold casting experiments were carried out twice in this study but supplementary research on piece-mold casting was necessary. The microstructure was confirmed to be typical cast microstructure and the component analysis result was similar to that of the prior study. Analysis of the chemical composition is confirmed to copper, tin, lead, and zinc, and the chemical composition of the matrix was 87.8%Cu-7.5%Sn-2.7%Pb-2.1%Zn, and similar to previous experimental research. Also resulted in the detection of small impurity in Zn. Analysis of the mould revealed that the mould was fabricated by adding quartz and organic matter for structural stability, fire resistance, and air permeability. We expect that our research will contribute to provide base data for advanced researches in future.

Integration Technologies for 3D Systems

  • Ramm, P.;Klumpp, A.;Wieland, R.;Merkel, R.
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.09a
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    • pp.261-278
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    • 2003
  • Concepts.Wafer-Level Chip-Scale Concept with Handling Substrate.Low Accuracy Placement Layout with Isolation Trench.Possible Pitch of Interconnections down to $10{\mu}{\textrm}{m}$ (Sn-Grains).Wafer-to-Wafer Equipment Adjustment Accuracy meets this Request of Alignment Accuracy (+/-1.5 ${\mu}{\textrm}{m}$).Adjustment Accuracy of High-Speed Chip-to-Wafer Placement Equipment starts to meet this request.Face-to-Face Modular / SLID with Flipped Device Orientation.interchip Via / SLID with Non-Flipped Orientation SLID Technology Features.Demonstration with Copper / Tin-Alloy (SLID) and W-InterChip Vias (ICV).Combination of reliable processes for advanced concept - Filling of vias with W as standard wafer process sequence.No plug filling on stack level necessary.Simultanious formation of electrical and mechanical connection.No need for underfiller: large area contacts replace underfiller.Cu / Sn SLID layers $\leq$ $10{\mu}{\textrm}{m}$ in total are possible Electrical Results.Measurements of Three Layer Stacks on Daisy Chains with 240 Elements.2.5 Ohms per Chain Element.Contribution of Soldering Metal only in the Range of Milliohms.Soldering Contact Resistance ($0.43\Omega$) dominated by Contact Resistance of Barrier and Seed Layer.Tungsten Pin Contribution in the Range of 1 Ohm

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