• 제목/요약/키워드: Cracked Rotor

검색결과 16건 처리시간 0.022초

Analysis of Harmonic Vibration of Cracked Rotor (균열회전체의 고조파진동 해석)

  • Jun, Oh-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제18권1호
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    • pp.35-46
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    • 2008
  • Harmonic vibration characteristics for the general rotor model having a breathing crack are analyzed. Analyses are performed at the half critical speed ranges. The vibration characteristics are explained by using the additional slope and bending moment at the crack position and the influence coefficient showing the structural dynamic characteristics of the rotor. With the low crack depth the magnitude of the additional slope is kept constant even at the speed range at which the orbit magnitude is very sensitive to the rotational speed change. At this speed range the vibration is affected by the influence coefficient only. As the dynamic bending moment exceeds the static bending moment with the increase of crack depth. the additional slope affects the vibration amplitude of cracked rotor and the crack propagation rate increases.

Vibration Analysis of Cracked Rotor (균열 회전체의 진동해석)

  • Jun, Oh-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.925-934
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    • 2005
  • The dynamic response due to the unbalance and crack and the quasi-static response due to gravity are analytically derived based on the complex transfer matrix. The additional slope is expressed as function of the bending moment at crack position based on the fracture mechanics concept, and inversely the bending moment is expressed as function of the additional slope at the crack position. At each angle step during the shaft revolution, the additional slope and bending moment are calculated by an iterative method. The transient behavior is considered by introducing Fourier series expansion concept for the additional slope. Simulation is carried out for a simple rotor similar to those available in the literature and comparison of the basic crack behavior is shown. Using the additional slope, the cracked rotor behavior is explained with the crack depth increased: the magnitude of the additional slope increases and the closed crack duration during a revolution decreases as the crack depth increases. The direction of unbalance is also shown as a factor to affect the crack breathing. Whirl orbits are shown near the sub-critical speed ranges of the rotor.

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Cracked rotor diagnosis by means of frequency spectrum and artificial neural networks

  • Munoz-Abella, B.;Ruiz-Fuentes, A.;Rubio, P.;Montero, L.;Rubio, L.
    • Smart Structures and Systems
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    • 제25권4호
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    • pp.459-469
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    • 2020
  • The presence of cracks in mechanical components is a very important problem that, if it is not detected on time, can lead to high economic costs and serious personal injuries. This work presents a methodology focused on identifying cracks in unbalanced rotors, which are some of the most frequent mechanical elements in industry. The proposed method is based on Artificial Neural Networks that give a solution to the presented inverse problem. They allow to estimate unknown crack parameters, specifically, the crack depth and the eccentricity angle, depending on the dynamic behavior of the rotor. The necessary data to train the developed Artificial Neural Network have been obtained from the frequency spectrum of the displacements of the well- known cracked Jeffcott rotor model, which takes into account the crack breathing mechanism during a shaft rotation. The proposed method is applicable to any rotating machine and it could contribute to establish adequate maintenance plans.

Vibration Analysis of Flexible Rotor Having a Breathing Crack (개폐균열이 존재하는 유연 회전체의 진동해석)

  • Jun, Oh-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제15권10호
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    • pp.1137-1147
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    • 2005
  • The dynamic response due to the unbalance and crack and the quasi-static response due to gravity are analytically derived based on the complex transfer matrix. The additional slope is expressed as function of the bending moment at crack position based on the fracture mechanics concept, and inversely the bending moment is expressed as function of the additional slope at the crack Position. At each angle step during the shaft revolution, the additional slope and bending moment are calculated by an iterativemethod. The transient behavior is considered by introducing Fourier series expansion concept for the additional slope. Simulation is carried out for a simple rotor similar to those available in the literature and comparison of the basic crack behavior is shown. Using the additional slope, the cracked rotor behavior is explained with the crack depth increased: the magnitude of the additional slope increases and the closed crack duration during a revolution decreases as the crack depth increases. The direction of unbalance is also shown as a factor to affect the crack breathing. Whirl orbits are shown near the sub-critical speed ranges of the rotor.

Identification of Crack Orientation in a Simple Rotor (회전체에서의 균열 방위 결정)

  • Jun, Oh Sung;Lee, Chong-Won;Lim, Byoung Duk
    • Journal of KSNVE
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    • 제7권2호
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    • pp.209-214
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    • 1997
  • Vibration characteristics which are typical in a cracked rotor can be utilized for detection of crack. The changing trend of harmonics at the second harmonic resonant speed according to the crack depth and the unbalance orientation has been discussed. To characterize the vibration depending on crack orientation, the unbalance and gravitational responses of the cracked rotor are calculated. An algorithm for crack orientation identification is also introduced. A trial mass is attached step by step with even angle interval along a certain circumference, and then the synchronous and second horizontal harmonic compenents of vibration are measured and curve-fitted using least square method. Numerical simulations using this method show good results.

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Detecting Location and Depth of Cracks in Rotor using Critical Speed (임계속도를 이용한 로터의 결함 위치와 크기 판별)

  • Kim, Heung-Su;Jo, Maeng-Hyo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • 제34권5호
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    • pp.39-45
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    • 2006
  • Structural health monitoring has been conducted by non-destructive evaluation method when a turbine rotor system of an aircraft engine has cracks. Local stiffness of a turbine rotor system is degraded and critical speed is changed due to the presence of cracks in rotor. Critical speed which is affected by location and depth of crack, is obtained using compliance matrix of cracked rotor. The database of the obtained critical speed is used to evaluate structural health monitoring of a rotor system of a gas turbine engine.

Generalized Modal Analysis of Asymmetrical Rotor System Using Modulated Coordinates (변조 좌표계를 이용한 비대칭 회전체계의 일반화된 모드해석)

  • 서정환;홍성욱;이종원
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제13권10호
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    • pp.813-820
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    • 2003
  • Conventional modal analysis techniques are known to be inappropriate for asymmetrical rotor systems, when the equations of motion are written in the stationary coordinates, due to the presence of time varying parameters. This paper presents a generalized modal analysis method for asymmetrical rotor systems in the stationary coordinates, employing the modulated coordinates and the lambda matrix formulation. A numerical example with a flexible asymmetric rotor model is provided to demonstrate the effectiveness of the proposed modal analysis method. As an application of the proposed method, modal analysis is also performed with an open cracked rotor system.

Generalized modal analysis of asymmetrical rotor system using modulated coordinates (변조 좌표계를 이용한 비대칭 회전체계의 일반화된 모드해석)

  • 서정환;홍성욱;이종원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.526-531
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    • 2003
  • Conventional modal analysis techniques are known to be inappropriate for asymmetrical rotor systems. when the equations of motion are written in the stationary coordinates, due to the presence of time varying parameters. This paper presents a generalized modal analysis method for asymmetrical rotor systems in the stationary coordinates, employing the modulated coordinates and the lambda matrix formulation. A numerical example with a flexible asymmetric rotor model is provided to demonstrate the effectiveness of the proposed modal analysis method. As an application of the proposed method, modal analysis is also performed with an open cracked rotor system.

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Dynamic Modeling and Analysis of General Rotor Systems with Open Cracks (열린 균열이 있는 일반 회전체계의 동적 모델링 및 해석)

  • 홍성욱;최성환;이종원
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제13권4호
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    • pp.290-299
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    • 2003
  • This paper presents an efficient modeling and dynamic analysis method for open cracked rotor bearing systems. An equivalent bending spring model is introduced to represent the structural weakening effect in the presence of cracks. The proposed modeling method is validated through a series of simulations and experiments. First, the proposed method Is rigorously compared with a commercial finite element code. Then, an experiment is performed to validate the proposed modeling method. Finally, a numerical example is introduced to demonstrate the possible application of the proposed method in the crack diagnosis for rotor systems.

A Study on The Diagnosis of Broken Rotor Bars in Three Phase Squirrel-Case Induction Motor (3상 농형 유도전동기 회전자 바의 고장진단에 관한 연구)

  • Kim, K.W.;Kwon, J.L.;Lee, K.J.;Kim, W.G.
    • Proceedings of the KIEE Conference
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    • 대한전기학회 2001년도 하계학술대회 논문집 B
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    • pp.635-637
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    • 2001
  • The faults of the squirrel cage induction motor is grew increasingly complex as the faults resulting in the shorting of a stator winding and the broken rotor bar or cracked rotor end ring, bearing faults, and so on. The users of electrical machines initially relied on simple protections such as over-current, over-voltage, earth-fault, etc. to ensure safe and reliable operation. but this method cause heavy financial losses and the threat of safety therefore it has now become very important to diagnose faults at there very inception. in this paper, we are going to discuss the detection method of broken rotor bar of squirrel cage induction motor by the motor current signal analysis(MCSA) and the opening terminal voltage signal analysis.

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