• 제목/요약/키워드: Conventional sintering

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비납계 $[Bi_{1-x}(Na_{0.7-x}K_{0.2}Li_{0.1})]_{0.5}Ba_xTiO_3$ 압전 세라믹의 압전-유전특성 (Piezoelectric and Ferroelectric Properties of $[Bi_{1-x}(Na_{0.7-x}K_{0.2}Li_{0.1})]_{0.5}Ba_xTiO_3$ Lead-Free Piezoelectric Ceramics)

  • 이대수;정순종;김민수;박언철;송재성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.271-271
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    • 2006
  • The structural, dielectric and piezoelectric properties of $[Bi_{1-x}(Na_{0.7-x}K_{0.2}Li_{0.1})]_{0.5}BaxTiO_3$ (BNKLBxT) ceramics were studied for the compositional range, x = 0-0.08. The samples were prepared by conventional sintering technique. The result of X-ray diffraction (XRD) suggest that $Ba^{2+}$ diffuse into the $[Bi(Na_{0.7}K_{0.2}Li_{0.1})]_{0.5}TiO_3$ (BNKLT) lattices to form a solid solution with a single phase perovskite structure. The ceramic show excellent piezoelectric and ferroelectric properties, and optimum properties measured are as follows: piezoelectric constant $d_{33}=230pC/N$, planar electromechanical coupling factor $k_p\;=\;40.3%$, remanent polarization $P_r\;=\;30\;{\mu}C/cm^2$, and coercive field $E_c\; =\;2.5\;kV/mm$, respectively.

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Monochromatic Amber Light Emitting Diode with YAG and CaAlSiN3 Phosphor in Glass for Automotive Applications

  • Lee, Jeong Woo;Cha, Jae Min;Kim, Jinmo;Lee, Hee Chul;Yoon, Chang-Bun
    • 한국세라믹학회지
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    • 제56권1호
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    • pp.71-76
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    • 2019
  • Monochromatic amber phosphor in glasses (PiGs) for automotive LED applications were fabricated with $YAG:Ce^{3+}$, $CaAlSiN_3:Eu^{2+}$ phosphors and Pb-free silicate glass. After synthesis and thickness-thinning process, PiGs were mounted on high-power blue LED to make monochromatic amber LEDs. PiGs were simple mixtures of 566 nm yellow YAG, 615 nm red $CaAlSiN_3:Eu^{2+}$ phosphor and transparent glass frit. The powders were uniaxially pressed and treated again through CIP (cold isostatic pressing) at 200 MPa for 20 min to increase packing density. After conventional thermal treatment at $550^{\circ}C$ for 30 min, PiGs were applied by using GPS (gas pressure sintering) to obtain a fully dense PiG plate. As the phosphor content increased, the density of the sintered body decreased and PiGs containing 30 wt% phosphor had full sintered density. Changes in photoluminescence spectra and color coordination were investigated by varying the ratio of $YAG/CaAlSiN_3$ and the thickness of the plates. Considering the optical spectrum and color coordinates, PiG plates with $240{\mu}m$ thickness showed a color purity of 98% and a wavelength of about 605 nm. Plates exhibit suitable optical characteristics as amber light-converting material for automotive LED applications.

메탄 부분산화 반응을 위한 고분산된 팔라듐-니켈 촉매 합성 및 반응 (Development of the Highly Dispersed Palladium-Nickel Catalysts for Catalytic Partial Oxidation of Methane)

  • 이승현;전종현;김주찬;하경수
    • Korean Chemical Engineering Research
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    • 제59권2호
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    • pp.269-275
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    • 2021
  • 메탄의 부분 산화반응을 위해 규칙적인 메조기공을 갖는 실리카를 지지체로 한 니켈 촉매를 제조하였다. 니켈 플레이팅(Nickel plating) 방법을 이용하여 촉매 제조 시 기존 함침 촉매 제조법과 달리 니켈이 실리카 표면에 도포된다. 이때 니켈이 고분산 되어 안정적인 니켈입자를 형성하게 된다. 니켈 플레이팅 촉매의 경우, TEM-EDS 분석에서 니켈이 매우 고분산 된 것을 확인할 수 있었다. 이러한 고분산된 촉매로 메탄 부분산화 반응 시 기존 함침촉매와는 달리 니켈의 소결과 탄소침적이 상대적으로 적어 촉매의 비활성화가 매우 낮았다. 팔라듐은 환원 조촉매로서의 역할을 하여, 메탄 전환율과 생성된 합성가스의 H2/CO 비 관점에서 우수한 반응 성능을 보이는 것을 확인 할 수 있었다.

Low-Temperature Chemical Sintered TiO2 Photoanodes Based on a Binary Liquid Mixture for Flexible Dye-Sensitized Solar Cells

  • Md. Mahbubur, Rahman;Hyeong Cheol, Kang;Kicheon, Yoo;Jae-Joon, Lee
    • Journal of Electrochemical Science and Technology
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    • 제13권4호
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    • pp.453-461
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    • 2022
  • A chemically sintered and binder-free paste of TiO2 nanoparticles (NPs) was prepared using a binary-liquid mixture of 1-octanol and CCl4. The 1:1 (v/v) complex of CCl4 and 1-octanol easily interacted chemically with the TiO2 NPs and induced the formation of a highly viscous paste. The as-prepared binary-liquid paste (PBL)-based TiO2 film exhibited the complete removal of the binary-liquid and residuals with the subsequent low-temperature sintering (~150℃) and UV-O3 treatment. This facilitated the fabrication of TiO2 photoanodes for flexible dye-sensitized solar cells (f-DSSCs). For comparison purposes, pure 1-octanol-based TiO2 paste (PO) with moderate viscosity was prepared. The PBL-based TiO2 film exhibited strong adhesion and high mechanical stability with the conducting oxide coated glass and plastic substrates compared to the PO-based film. The corresponding low-temperature sintered PBL-based f-DSSC showed a power conversion efficiency (PCE) of 3.5%, while it was 2.0% for PO-based f-DSSC. The PBL-based low- and high-temperature (500℃) sintered glass-based rigid DSSCs exhibited the PCE of 6.0 and 6.3%, respectively, while this value was 7.1% for a 500℃ sintered rigid DSSC based on a commercial (or conventional) paste.

Annealing of Co-Cr dental alloy: effects on nanostructure and Rockwell hardness

  • Ayyildiz, Simel;Soylu, Elif Hilal;ide, Semra;Kilic, Selim;Sipahi, Cumhur;Piskin, Bulent;Gokce, Hasan Suat
    • The Journal of Advanced Prosthodontics
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    • 제5권4호
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    • pp.471-478
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    • 2013
  • PURPOSE. The aim of the study was to evaluate the effect of annealing on the nanostructure and hardness of Co-Cr metal ceramic samples that were fabricated with a direct metal laser sintering (DMLS) technique. MATERIALS AND METHODS. Five groups of Co-Cr dental alloy samples were manufactured in a rectangular form measuring $4{\times}2{\times}2$ mm. Samples fabricated by a conventional casting technique (Group I) and prefabricated milling blanks (Group II) were examined as conventional technique groups. The DMLS samples were randomly divided into three groups as not annealed (Group III), annealed in argon atmosphere (Group IV), or annealed in oxygen atmosphere (Group V). The nanostructure was examined with the small-angle X-ray scattering method. The Rockwell hardness test was used to measure the hardness changes in each group, and the means and standard deviations were statistically analyzed by one-way ANOVA for comparison of continuous variables and Tukey's HSD test was used for post hoc analysis. P values of <.05 were accepted as statistically significant. RESULTS. The general nanostructures of the samples were composed of small spherical entities stacked atop one another in dendritic form. All groups also displayed different hardness values depending on the manufacturing technique. The annealing procedure and environment directly affected both the nanostructure and hardness of the Co-Cr alloy. Group III exhibited a non-homogeneous structure and increased hardness ($48.16{\pm}3.02$ HRC) because the annealing process was incomplete and the inner stress was not relieved. Annealing in argon atmosphere of Group IV not only relieved the inner stresses but also decreased the hardness ($27.40{\pm}3.98$ HRC). The results of fitting function presented that Group IV was the most homogeneous product as the minimum bilayer thickness was measured (7.11 ${\AA}$). CONCLUSION. After the manufacturing with DMLS technique, annealing in argon atmosphere is an essential process for Co-Cr metal ceramic substructures. The dentists should be familiar with the materials that are used in clinic for prosthodontics treatments.

치과용 재료의 적층가공에 대한 문헌고찰 (Review on additive manufacturing of dental materials)

  • 원선;강현구;고경호;허윤혁;박찬진;조리라
    • 구강회복응용과학지
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    • 제37권1호
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    • pp.1-15
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    • 2021
  • 치과용 재료의 적층가공제작은 기존 제작방식에 비해 복잡한 형태까지 제작할 수 있으며 절삭가공에 비해서도 기구나 재료의 소모가 적어 지속가능성이 장점으로 대두되고 있다. 적층가공 제작은 7가지 방식으로 분류할 수 있는데, 폴리머는 적층가공에 가장 적합한 재료로 용기중합방식으로 제작하며 기존 자가중합방식에 비해 높은 물성과 적합도를 가져 상용화에 더 적합하지만 상대적으로 낮은 강도로 인해 임시수복물로 주로 이용된다. 금속은 PBF (powder bed fusion) 방식을 주로 이용하며 주조방식에 비해 파괴인성과 밀도가 높지만 잔류응력이 높아 이를 제거하기 위한 후처리방식에 대한 연구가 필요하다. 세라믹은 분말과 레진폴리머를 혼합한 재료를 용기중합하는 방식이 일반적이다. 제작 후 폴리머제거나 소결과 같은 후처리 과정이 복잡하다. 상용화되려면 세라믹 적층가공에 의한 결과물의 낮은 강도와 체적정확성이 개선되어야 한다. 적층가공은 어떤 재료이건 공정조건에 따라 물성과 표면환경이 달라지므로 가장 적합한 공정조건을 찾기 위한 연구가 더 많이 필요하다고 사료된다.

섬유상 $BaTiO_3$의 분말 직경에 따른 흡진 특성 (The Properties of Vibration Absorption according to the Diameter of Fiberous $BaTiO_3$ Powder)

  • 서용교;야나기다히로아끼
    • 한국재료학회지
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    • 제4권1호
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    • pp.3-8
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    • 1994
  • 최근 중요하게 된 진동 흡수를 위해서 $BaTiO_{3}$ 세라믹의 흡진 특성을 측정하고 미세구조와의 연관을 조사했다.$BaTiO_{3}$ 세라믹은 비교적 물리적 화학적으로 안정하여 좋은 흡진재로 기대된다.BaTiO$_{3}$ 세라믹은 흡진 특성을 강화시키기 위해서 섬유상 분말을 소결하여 만들었다. KDC법으로 직경이 0.2$\mu\textrm{m}$, 1.2$\mu\textrm{m}$, 2.0$\mu\textrm{m}$인 각각 다른 섬유상 $K_2Ti_4O_9$을 만들고 이온교환해서 섬유상 $BaTiO_{3}$ 을 만들었다. 면상으로 배향시킨 소결체의 흡진 특성과 전기적 물성을 조사하여 미세구조와 의 관계를 밝혔다. 소결체의 입경과 등가회로, 전기기계합계수($K_{t}$), 발생 전압(V)을 조사한 결과, 사용한 섬유의 직경이 클수록 소결체의 입경은 작아졌다. 따라서 입계가 많아졌다. 흡진 특성은 입계가 많을수록 커진다. 즉 입계의 내무마찰이 클수록 흡진률은 커지며 이때의 내부마찰은 등가회로를 조사함으로써 확인되었다.

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PVP(polyvinylpyrrolidone)가 리버스 오프셋용 은 나노 잉크 물성에 미치는 영향 (Effect of PVP(polyvinylpyrrolidone) on the Ag Nano Ink Property for Reverse Offset Printing)

  • 한현숙;곽선우;김봉민;이택민;김상호;김인영
    • 한국재료학회지
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    • 제22권9호
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    • pp.476-481
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    • 2012
  • Among the various roll-to-roll printing technologies such as gravure, gravure-offset, and reverse offset printing, reverse offset printing has the advantage of fine patterning, with less than 5 ${\mu}m$ line width. However, it involves complex processes, consisting of 1) the coating process, 2) the off process, 3) the patterning process, and 4) the set process of the ink. Each process demands various ink properties, including viscosity, surface tension, stickiness, and adhesion with substrate or clich$\acute{e}$; these properties are critical factors for the printing quality of fine patterning. In this study, Ag nano ink was developed for reverse offset printing and the effect of polyvinylpyrrolidone(PVP), used as a capping agent of Ag nano particles, on the printing quality was investigated. Ag nano particles with a diameter of ~60 nm were synthesized using the conventional polyol synthesis process. Ethanol and ethylene glycol monopropyl ether(EGPE) were used together as the main solvent in order to control the drying and absorption of the solvents during the printing process. The rheological behavior, especially ink adhesion and stickiness, was controlled with washing processes that have an effect on the offset process and that played a critical role in the fine patterning. The electrical and thermal behaviors were analyzed according to the content of PVP in the Ag ink. Finally, an Ag mesh pattern with a line width of 10 ${\mu}m$ was printed using reverse offset printing; this printing showed an electrical resistivity of 36 ${\mu}{\Omega}{\cdot}cm$ after sintering at $200^{\circ}C$.

저온 소결용 연자성 물질의 합성 및 자기적 특성 연구 (A Study on Synthesis and Magnetic Properties of Soft Magnetic Materials Sintered at Low Temperature)

  • 고재귀
    • 자원리싸이클링
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    • 제12권6호
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    • pp.13-18
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    • 2003
  • Fe($NO_3$)$_3$$9H_2$O, Zn($NO_3$)$_2$$6H_2$O, Ni($NO_3$3)$_2$$6H_2$O, Cu($NO_3$)$_2$$3H_2$O와 같은 질산 금속염들을 $150^{\circ}C$로 24시간 동안 열분해하여 최초 NiCuZn ferrite 분체를 얻었으며, 이 분체 시료를 $500^{\circ}C$로 가소한 후 각각 볼밀 분쇄를 행하고 $700∼1000^{\circ}C$까지 각각 1시간씩 소결을 행하여 이에 대한 자기적 특성을 조사하였다. 일반 세라믹스 공정 보다 질산금속염들의 $ 200^{\circ}C$이하의 저 융점인 것을 이용하여 이들 출발 시료를 $150^{\circ}C$의 저온에서 액상의 화학결합이 가능하게 입자간의 거리를 분자적 거리로 좁힐 수 있었으며, 이로 인해 소결반응 점을 최소한 200∼ $300^{\circ}C$ 이상 낮출 수 있었다. 또한 이들의 초투자율은 50∼490, 포화자속밀도 및 보자력은 각각 2,400G와 0.3∼1.2 Oe정도로 보통의 ferrite 소결체의 특성과 유사하게 나타났다.

Bond strength of veneer ceramic and zirconia cores with different surface modifications after microwave sintering

  • Saka, Muhammet;Yuzugullu, Bulem
    • The Journal of Advanced Prosthodontics
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    • 제5권4호
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    • pp.485-493
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    • 2013
  • PURPOSE. To evaluate the effects of surface treatments on shear bond strength (SBS) between microwave and conventionally sintered zirconia core/veneers. MATERIALS AND METHODS. 96 disc shaped Noritake Alliance zirconia specimens were fabricated using YenaDent CAM unit and were divided in 2 groups with respect to microwave or conventional methods (n=48/group). Surface roughness (Ra) evaluation was made with a profilometer on randomly selected microwave (n=10) and conventionally sintered (n=10) cores. Specimens were then assessed into 4 subgroups according to surface treatments applied (n=12/group). Groups for microwave (M) and conventionally (C) sintered core specimens were as follows; $M_C$,$C_C$: untreated (control group), $M_1,C_1:Al_2O_3$ sandblasting, $M_2,C_2$:liner, $M_3,C_3:Al_2O_3$ sandblasting followed by liner. Veneer ceramic was fired on zirconia cores and specimens were thermocycled (6000 cycles between $5^{\circ}-55^{\circ}C$). All specimens were subjected to SBS test using a universal testing machine at 0.5 mm/min, failure were evaluated under an optical microscope. Data were statistically analyzed using Shapiro Wilk, Levene, Post-hoc Tukey HSD and Student's t tests, Two-Way-Variance- Analysis and One-Way-Variance-Analysis (${\alpha}$=.05). RESULTS. Conventionally sintered specimens ($1.06{\pm}0.32{\mu}m$) showed rougher surfaces compared to microwave sintered ones ($0.76{\pm}0.32{\mu}m$)(P=.046), however, no correlation was found between SBS and surface roughness (r=-0.109, P=.658). The statistical comparison of the shear bond strengths of $C_3$ and $C_1$ group (P=.015); $C_C$ and $M_C$ group (P=.004) and $C_3$ and $M_3$ group presented statistically higher (P=.005) values. While adhesive failure was not seen in any of the groups, cohesive and combined patterns were seen in all groups. CONCLUSION. Based on the results of this in-vitro study, $Al_2O_{3-}$ sandblasting followed by liner application on conventionally sintered zirconia cores may be preferred to enhance bond strength.